• 제목/요약/키워드: metallurgical technology

검색결과 692건 처리시간 0.028초

Ti/Si의 조성비율이 다른 타겟을 이용한 sputtered Ti-Si-N 박막의 증착특성 연구 (Deposition Characteristics of Ti-Si-N Films Deposited by Radio Frequency Reactive Sputtering of Various Ratio of Ti/Si Targets in an $N_2$/Ar Ambient)

  • 박상기;강봉주;양희정;이원희;이은구;김희재;이재갑
    • 한국재료학회지
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    • 제11권7호
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    • pp.580-584
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    • 2001
  • Ti과 Si의 비가 서로 다른 종류의 타 을 $Ar/N_2$의 혼합기체를 사용하여 rf magnetron sputtering방법으로 증착된 Ti-Si-N박막의 증착특성에 대해 연구하였다. Ti-Si-N박막의 조성과 증착률은 각 타 Ti/Si의 비율과 증착시의 질소기체의 유량에 따라 크게 변하였다. 이것은 Ti과 Si의 nitriding 정도의 차이로 인한 서로 다른 sputter yield에 의한 것으로 나타났다. Si이 비교적 적게 포함된 Ti-Si-N박막은 증착시부터 박막내 TiN의 결정화가 일어났으며, 낮은 비저항을 나타내었다. N의 함량의 증가는 박막의 밀도와 압축응력을 증가시켜 Ti-Si-N박막의 확산방지 능력에 큰 영향을 미치는 인자로 나타났다. 본 연구에서 $N_2$의 유략과 타 의 Ti/Si비율을 조절함으로써 효율적인 확산방지막인 Ti-Si-N 박막의 공정조건을 확립할 수 있었다. 박막의 공정조건을 확립할 수 있었다.

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데이컴(DACUM) 기법을 활용한 기계·금속 교사의 직무 분석 (Job/Occupational Analysis of Secondary Mechanical and Metallurgical Education Teachers Using the DACUM Methodology)

  • 이창훈;서원석;김태훈;조한진;김기수
    • 대한공업교육학회지
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    • 제40권2호
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    • pp.130-154
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    • 2015
  • 이 연구는 데이컴(DACUM) 기법을 활용하여 기계 금속 교사의 직무(job)를 분석하는 것이다. 데이컴 직무 분석은 15명으로 구성된 데이컴 위원회를 중심으로 2015년 1월에 데이컴 워크샵을 통하여 실시하였다. 데이컴 워크샵을 통해 도출된 기계 금속 교사의 데이컴 차트의 타당성을 확보하기 위하여 검증위원들의 검증을 받았다. 주요 연구 결과는 다음과 같다. 첫째, 기계 금속 교사는 중등 교원 자격을 가지고 공업계열 특성화고등학교, 산업 수요맞춤형고등학교 등에서 학생들에게 기계 금속 관련 전문 교과목을 가르치고, 인성교육, 진로지도, 생활지도 등의 업무를 기획하고 수행하는 자로 정의하였다. 둘째, 기계 금속 교사의 직무 수행을 위해 요구되는 16개의 책무(전문교과교육준비, 전문교과교수활동, 학생생활지도, 취업진로지도, 교무행정업무수행, 자기계발, 기계제도, 범용공작기계가공, 수치제어공작기계가공, 자동화설비제작, 산업설비제작, 금속소재가공, 금속재료시험, 금속재질개선처리, 자동차정비, 자동차차체수리)와 199개의 과업을 도출한 후, 각 과업별 중요도, 난이도, 수행 빈도 및 특정 과업의 입직 초기 요구를 구명하였다. 셋째, 기계 금속 교사 직무 분석 결과를 바탕으로 데이컴 차트를 제시하였다.

제장소 전노 dust로부터 $\alpha$-장분말 회수에 관한 연구(II) -전노 dust의 이용에 관한 연구- (Recovery of $\alpha$-iron from converter dust in a steel making factory -Utilization of the converter dust in a steel making factory-)

  • 김미성;김만;조명호;오재현;김태동;김성완
    • 자원리싸이클링
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    • 제3권2호
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    • pp.9-16
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    • 1994
  • 본 연구에서는 제철소 전로 dust를 사용하여 일차보고의 기초적인 철분말의 회수에 이어 semi pilot 장치의 혼식 사이클론(wet cyclone)을 사용해서 고순도의 철분말을 회소하여 분말합금용(용접봉용 포함) 원료, 철분법 페수처리용 등으로 그 용도를 개발하고자 하였으며, 이를 통하여 다음과 같은 결론을 얻었다. 1. 광양제철소 EC dust를 vibration mill로 2분 동안 마광한 다음 혼식 사이클론에 분급하여 얻어진 철분말(+200 mesh. underflow)를 다시 아트리터에서 5분 동안 마광한 후 분급실험을 하여 고순도으 철분말(Total Fe 99.76%)을 47.66% 회수할 수 있었다. 2. 전로 dust에서 회수한 철분말은 +65 mesh : 36.16%, 65/100 : 24.43%, 100/200 : 26.68%, 200/270 : 12.64%의 입도분포를 가지고 있었으며, 모두 ${\alpha}$-Fe러 flake형을 보이고 있었다. 3. 재항 CF dust와 광양 EC dust에서 회수한 철분말을 가지고 동이온 제거실험을 한 결과, 철분말에 의해서 동이온이 99%이상 제거됨을 알 수 있었다. 4. 전로 dust를 적당시간 마광하여 혼식 사이클론에 의해 +270mesh(underflow)와 -270 mesh(overflow)로 입도로 분급한 후, -270 mesh 의 입도(산화철)는 폐수처리용 원료로 사용하고, +270mesh 의 입도(철분말)는 분말합금용(용접봉용 포함) 원료로 사용하는 것이 바람직하다.

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Elucidating Electrochemical Energy Storage Performance of Unary, Binary, and Ternary Transition Metal Phosphates and their Composites with Carbonaceous Materials for Supercapacitor Applications

  • Muhammad Ramzan Abdul Karim;Waseem Shehzad;Khurram Imran Khan;Ehsan Ul Haq;Yousaf Haroon
    • Journal of Electrochemical Science and Technology
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    • 제15권3호
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    • pp.321-344
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    • 2024
  • Transition metal compounds (TMCs) are being researched as promising electrode materials for electrochemical energy storage devices (supercapacitors). Among TMCs, transition metal phosphates (TMPs) have good, layered structures owing to open framework and protonic exchange capability among different layers, good surface area due to engrossed porosity, rich active redox reaction sites owing to octahedral structure and variable valance metallic ions. Hence TMPs become more ideal for supercapacitor electrode materials compared to other TMCs. However, TMPs have got some issues like low conductivity, rate performance, stability, energy, and power densities. But these problems can be addressed by making their composites with carbonaceous materials, e.g., carbon nanotubes (CNTs), graphene oxide (GO), graphitic carbon (GC), etc. A few factors like high surface area, excellent electrical conductivity of carbon materials and variable valence metal ions in TMPs caused great enhancement in their electrochemical performance. This article tries to discuss and compare the published data, majorly in last decade, regarding the electrochemical energy storage potential of pristine unary, binary, and ternary TMPs and their hybrid composites with carbonaceous materials (CNTs, GOs/rGOs, GC, etc.). The electrochemical performance of the hybrids has been reported to be higher than the pristine counterparts. It is hoped that the current review will open a new gateway to study and explore the high performance TMPs based supercapacitor materials.

용해조건 및 합금원소 첨가에 따른 고규소 내산주철의 기계적 성질 및 부식속도의 변화 (Variations of Mechanical Properties and Corrosion Rate with Melting Conditions and Alloying Elements in High Silicon Cast Irons)

  • 김정철;한동운;백진현;백승한;문병문;신제식;이영국
    • 한국주조공학회지
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    • 제24권4호
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    • pp.209-216
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    • 2004
  • High silicon cast irons(HSCI) with the high acid resistance have been used for the prevention of acid corrosion occurring in various structures under acid conditions. However, the HSCI is only known as one of materials which have high acid resistance, but few work has dealt with this material in domestic. Therefore, in this study, the acid resistance of various cast irons with alloying elements and melting conditions have been examined, and studied the influences of the matrix structures, mechanical properties and morphologies of graphite. The results obtained in this study are as follows : In case of melting temperature, the mechanical properties of specimen manufactured with high temperature of $1650^{\circ}C$ showed higher value because the inclusion and impurity were removed. In case of pouring temperature, the mechanical properties of specimen fabricated below $1350^{\circ}C$ of pouring temperature showed higher value because the amount of gas absorption from atmosphere decreased during the solidification time. The corrosion rate decreased with increase in Si content. On the other hand, Mn addition appeared an opposite trend with Si.

열간 압연한 AZ31 마그네슘합금 판재의 미세조직 발달에 관한 연구 (A Study on Microstructural Evolution of Hot Rolled AZ31 Magnesium Alloy Sheets)

  • 김수현;임창동;유봉선;서영명;정인상
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.63-71
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    • 2004
  • Recently, a sheet forming process of Mg alloys is highlighted again due to increasing demand for Mg wrought alloys in the applications of casings of mobile electronics and outer-skins of light-weight transportation. Microstructure control is essential for the enhancement of workability and formability of Mg alloy sheets. In this research, AZ31 Mg alloy sheets were prepared by hot rolling process and the rolling condition dependency of the microstructure and texture evolution was studied by employing a conventional rolling mill as well as an asymmetric rolling mill. When rolled through multiple passes with a small reduction per pass, fine-grained and homogeneous microstructure evolved by repetitive dynamic and static recrystallization. With higher rolling temperature, dynamic recrystallization was initiated in lower reduction. However with increasing reduction per pass, deformation was locallized in band-like regions, which provided favorable nucleation sites f3r dynamic recrystallization. Through post annealing process, the microstructures could be transformed to more equiaxed and homogeneous grain structures. Textures of the rolled sheets were characterized by $\{0002\}$ basal plane textures and retained even after post annealing. On the other hand, asymmetrically rolled and subsequently annealed sheets exhibited unique annealing texture, where $\{0002\}$ orientation was rotated to some extent to the rolling direction and its intensity was reduced.

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Electrochemical Behavior of Nanostructured Fe-Pd Alloy During Electrodeposition on Different Substrates

  • Rezaei, Milad;Haghshenas, Davoud F.;Ghorbani, Mohammad;Dolati, Abolghasem
    • Journal of Electrochemical Science and Technology
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    • 제9권3호
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    • pp.202-211
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    • 2018
  • In this work, Fe-Pd alloy films have been electrodeposited on different substrates using an electrolyte containing $[Pd(NH_3)_4]^{2+}$ (0.02 M) and $[Fe-Citrate]^{2+}$ (0.2 M). The influences of substrate and overpotential on chemical composition, nucleation and growth kinetics as well as the electrodeposited films morphology have been investigated using energy dispersive X-ray spectroscopy (EDS), current-time transients, scanning electron microscopy (SEM), atomic force microscopy (AFM) and X-ray diffraction (XRD) patterns. In all substrates - brass, copper and sputtered fluorine doped tin oxide on glass (FTO/glass) - Fe content of the electrodeposited alloys increases by increasing the overpotential. Also the cathodic current efficiency is low due to high rate of $H_2$ co-reduction. Regarding the chronoamperometry current-time transients, it has been demonstrated that the nucleation mechanism is instantaneous with a typical three dimensional (3D) diffusion-controlled growth in the case of brass and copper substrates; while for FTO, the growth mode changes to 3D progressive. At a constant overpotential, the calculated number of active nucleation sites for metallic substrates is much higher than that of FTO/glass; however by increasing the overpotential, the number of active nucleation sites increases. The SEM micrographs as well as the XRD patterns reveal the formation of Fe-Pd alloy thin films with nanostructure arrangement and ultra-fine grains.

재활용 절삭칩으로 제조된 AC2B 합금의 용체화 열처리에 따른 미세조직 및 기계적특성 변화 (Changes of Microstructures and Mechanical Properties of Recycled AC2B Alloy Chip Fabricated by Solution Heat Treatment)

  • 김동혁;윤종천;최창영;최시근;홍명표;신상윤;예병준
    • 한국주조공학회지
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    • 제38권2호
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    • pp.32-40
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    • 2018
  • Changes in the microstructures and mechanical properties of an AC2B alloy through solution heat treatment were investigated using recycled AC2B cutting chips as raw material. The as-cast microstructure of the AC2B alloy comprised ${\alpha}$-Al, $Al_2Cu$, and coarse needle-shaped phases considered to be eutectic Si and an Al-Fe-Si based intermetallic compound. After solution heat treatments at $505^{\circ}C$ for 1 h and 6 h, the samples showed complete dissolution of $Al_2Cu$ and relatively fine distribution of intermetallic compounds. Hardness test results showed that the hardness rapidly increased after the solution heat treatment for 1 h by solid solution hardening, and the increase of hardness exhibited a plateau from 1 h to 6 h. The results of the hardness and tensile tests showed that there was no visible difference in the effect of 1 h and 6 h solid solution treatment.

PECVD에 의해 증착된 TiN 박막의 잔류응력 (The Residual Stress of TiN Thin Film Deposited by PECVD)

  • 송기덕;남옥현;이인우;이건환;김문일
    • 열처리공학회지
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    • 제6권2호
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    • pp.70-78
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    • 1993
  • The presence of a residual stress in a thin film affects the properties and performances of the film, so the study of stress in a film must be very important. In this study, therefore, considering the characteristics of PECVD process, it was discussed that the residual stress, measured by $sin^2{\Psi}$ method, fo TiN films deposited on substrates with different TECs (thermal expansion coefficients) changed with film thickness. As a results, it was obtained that the residual stress of TiN film was compressive stress about all kinds of substrates and increased with film thickness. Also, the compressive residual stresses of TiN films increased in Si, Ti, STS304 order. According to the above results, we confirmed that the changes of residual stress of TiN film with substrates were due to the thermal stress originated form the difference in the TECs of the film and substrates, and that the intrinsic stress had dominating effect on the residual stress of TiN film deposited by PECVD. And in this study, the intrinsic stress of TiN film was compressive stress in spite of the Zone 1 structure. It is due to the entrapment of impurities in grain boundary or void.

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SLM 방식으로 적층 제조된 Ti-6Al-4V 합금의 HIP 처리에 따른 준정적 및 동적 기계적 특성 변화 (Influence of Hot Isostatic Press on Quasi-static and Dynamic Mechanical Properties of SLM-printed Ti-6Al-4V Alloy)

  • 장지훈;최영신;김형균;이동근
    • 열처리공학회지
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    • 제33권3호
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    • pp.99-106
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    • 2020
  • Selective laser melting (SLM) is an additive manufacturing process by melting metallic powders and stacking into layers, and can product complex shapes or near-net-shape (NNS) that are difficult to product by conventional processes. Also, SLM process is able to raise the efficiency of production by creating a streamlined manufacturing process. For manufacturing in SLM process using Ti-6Al-4V powder, analysis of microstructural evolution and evaluation of mechanical properties are essential because of rapid melting and solidification process of powders according to high laser power and rapid scan speed. In addition, it requires a post-processing because the soundness and mechanical properties are degraded by defects such as pore, un-melted powder, lack-of-fusion, etc. In this study, hot isostatic press (HIP) was conducted as a post-processing on SLM-printed Ti-6Al-4V alloy. Microstructure of post-processed Ti-6Al-4V alloy was compared to as-built Ti-6Al-4V, and the evolution of quasi-static (Vickers hardness, room temperature tensile characteristic) and dynamic (high-cycle fatigue characteristic) mechanical properties were analyzed.