• Title/Summary/Keyword: metal mold

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An analysis of Injection Molding Process for the Manufacturing of DC Motor Case (DC 모터 케이스 제조를 위한 사출성형공정 분석)

  • 민병현;김병곤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.812-815
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    • 2000
  • Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.

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Flow Analysis according to the Installation of an Aero Part in a Sports Car (스포츠카의 에어로 파츠 설치에 따른 유동해석)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.1
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    • pp.36-42
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    • 2020
  • In this study, flow analyses of a vehicle at driving were carried out after each installation of a tuning part, specifically the bonnet air ducts, the rear spoiler, and the rear diffuser. The study models were designed to comprise a total of eight cases in which each of the three parts were mounted individually or all together in vehicles. Assuming that the vehicle were driven with an average high speed of 100 km/h, the speed and pressure around the vehicle were obtained using CFD when driving. The rear diffuser that becomes the most effective among the three mounting parts has a major role in reducing air resistance.

Durability Analysis due to Design Shape of Pinion Gear (자동차용 피니언 기어의 설계 형상에 따른 내구성 해석)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.16-21
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    • 2020
  • The structural analyses were conducted with three models of pinion gears connected to the rack gear which is driven by the steering axle at an automobile. Three models 1, 2 and 3 are designed as the different pinion gears due to the vehicle type. The lower the value of maximum stress, the better the durability of model. Model 3 has the best durability among three models. Models 1 and 2 are expected to require the adjustment in order to improve the durability better. By the utilization of this study result, it is thought to apply at designing the pinion gear with durability at the automobile.

A study on Processing technology of high-speed and high-accuracy for Metal Mold Cutting (금형가공을 위한 고속.고정도 가공기술의 연구)

  • 박희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.221-226
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    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 50m/min using the high speed ball screw. Also, a lot of problems have happened the feed and servo drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed/accuracy control for feed/servo drive system of high speed/accuracy. In this study, we make use of high performance vertical machine center with a ball screw of large-scale-lead. Also, we'll apply the high-speed/accuracy control technology in this part of feedforward control, multi-buffering block size, etc. Using the design of the mechanical element and high-speed precision control, the basic design concept can be established.

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Microstructure and Wear Properties of Squeeze Cast Carbon Fiber/Copper Alloy Metal Matrix Composite (탄소섬유 강화 Cu 기지 금속 복합재료의 Squeeze Cast 조직 및 내마멸특성)

  • Kim, Nam-Soo;Chi, Dong-Chul;Cho, Kyung-Mok;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.12 no.3
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    • pp.238-247
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    • 1992
  • A carbon fiber(CF) reinforced Cu-10%Sn alloy matrix composite was successfully fabricated by squeeze casting method employing preheated graphite mold and proper process controlling factors. The matrix solidification microstructure of the Cu-10%Sn/CF composite reveals ${\alpha}-dendrite$ and ${\alpha}+{\delta}$ eutectoid. To compare the squeeze cast Cu-10%Sn/CF compostie with PM route fabricated Cu-graphite composites for electric contact material, mechanical wear and electrical arc wear tests were performed. Mechanical wear rate of the Cu-10%Sn/CF is much lower than that of the Cu-graphite composite. Weight loss with a variation of contact number in electrical arc wear tests shows a similar trend between the squeeze cast Cu-10%Sn/CF and PM Cu-graphite composites.

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Durability Analysis of Automotive Seat Frame by Shape (자동차 시트 프레임의 형상별 내구성 해석에 관한 연구)

  • Choi, Kyekwang;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.14-21
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    • 2020
  • The automotive seat appropriately absorbs the vibrations or shocks transmitted through a vehicle when it is in operation so as to provide a comfortable ride for passengers. In this study, the structural strength and durability of each model were investigated using structural analysis. The natural and critical frequencies at the seat were analyzed through vibration analysis. Through the results of this study on automotive seat frame models, the durability against the load and vibration is shown to be dependent on the configuration of the model.

Color changes in composite according to various light curing sources

  • Kim, Myung-Cho;Cho, Young-Gon
    • Proceedings of the KACD Conference
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    • 2001.11a
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    • pp.578.2-578
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    • 2001
  • The purpose of this study was to evaluate the color change of composite resin polymerized with three type of light curing units. Composite resin (Z100, shade A2) were condensed inside a 2 mm thick metal mold with 7 mm diameter and devided into three groups. Twenty specimens of each light curing units were made. Group 1 : the specimens were polymerized with Apollo 95E (AP) for 3 seconds ($1370{\;}㎽/\textrm{cm}^2$). Group 2: the specimens were polymerized with Spectrum 800 (SP) for 10 seconds ($250{\;}㎽/\textrm{cm}^2$) and 30seconds ($700{\;}㎽/\textrm{cm}^2$). Group 3: the specimens were polymerized with XL 3000 (XL) for 40 seconds ($480{\;}㎽/\textrm{cm}^2$).(omitted)

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Development of Monitoring System for Super High-Speed Machining and Evaluation of Machinability of Difficult-to-cut Material (난삭재의 고속가공 특성 평가 및 모니터링 시스템 구축)

  • Lee, Woo-Young;Choi, Seong-Joo;Lee, Sang-Tae;Kim, Heung-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.208-213
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    • 2001
  • High speed milling(HSM) is one of the emerging cutting process having tremendous potential not only in increased metal removal rates but also in improved surface finish, burr free edge, dimensional accuracy and a virtually stress free component after machining. The High efficiency and accuracy in machining of die/mold materials can be obtained in high speed machining, so it is necessary to analytic the mechanism of high speed cutting process : cutting force, acoustic emission signal.

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A COMPARATIVE STUDY ON THE MECHANICAL PROPERTIES OF CONDENSABLE COMPOSITE RESINS (응축형 복합레진의 기계적 성질에 관한 비교연구)

  • 정지아;문주훈;조영곤
    • Restorative Dentistry and Endodontics
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    • v.26 no.6
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    • pp.485-491
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    • 2001
  • The purpose of this study was to compare the mechanical properties of three condensable composite resins and one hybrid composite resin. The compressive strength, diametral tensile strength, Vicker's microhardness were tested for mechanical properties of condensable composite resins (SureFil, Ariston pHc, Synergy compact), and hybrid composite resin (Z 100). The tested materials were divided into four groups: control group Z 100 (3M Co. USA), experimental group I Ariston pHc, (Vivadent, Co., Liechtenstein) experimental group II SureFil (Dentsply, Co., U.S.A.), experimental group III Synergy Compact (Coltene, Co., Swiss). According to the above classification, we made samples of SureFil, Ariston pHc, Synergy Compact, Z 100 with separable cylindrical metal mold. And then, we measured and compared the value of compressive strength, diametral tensile strength and Vicker's microhardness of each sample. (omitted)

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Fabrication of Metallic Nano-filter Using UV-Imprinting Process (UV 임프린팅 공정을 이용한 금속막 필터제작)

  • Noh Cheol Yong;Lee Namseok;Lim Jiseok;Kim Seok-min;Kang Shinill
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.237-240
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    • 2005
  • The demand of micro electrical mechanical system (MEMS) bio/chemical sensor is rapidly increasing. To prevent the contamination of sensing area, a filtration system is required in on-chip total analyzing MEMS bio/chemical sensor. A nano-filter was mainly applied in some application detecting submicron feature size bio/chemical products such as bacteria, fungi and so on. We suggested a simple nano-filter fabrication process based on replication process. The mother pattern was fabricated by holographic lithography and reactive ion etching process, and the replication process was carried out using polymer mold and UV-imprinting process. Finally the nano-filter is obtained after removing the replicated part of metal deposited replica. In this study, as a practical example of the suggested process, a nano-dot array was replicated to fabricate nano-filter fur bacteria sensor application.

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