• 제목/요약/키워드: mechanical mixing

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반대방향 충돌제트에 의한 원형 챔버 내 혼합거동에 대한 전산가시화 (Numerical visualization of mixing in a circular chamber by two opposite impinging jets)

  • 하미드 카바시안;김영우;이인범;한범정;정용채;김경천
    • 한국가시화정보학회지
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    • 제14권3호
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    • pp.32-37
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    • 2016
  • In this study, the mixing process of two distinct flow is numerically investigated. Two flow with different physical properties (resin and hardener) are mixed through the opposing mixing jets. At a high pressure mixing process, the high speed flow is provided by two in-line nozzles. In the case of numerical modeling, Reynolds-Averaged Navier-Stokes Equations (RANS) is conducted to model the flow pattern inside the chamber. Additionally, SST k-omega turbulence model is selected to predict the kinetic energy of flow in impingement zone. The results show that mixing of two distinct flows would be efficient if the velocity of jet is high enough and nozzle diameter is a predominant parameter. Also, this velocity would create higher shear stress between two distinct flows which increases the mixing quality as well as strength of formed vortices. Eventually, the histogram of concentration fraction of resin is examined in order to show the quality of mixing and the range of concentration fractions in the output of chamber.

연약지반에서 심층혼합처리공법의 개량체 형상변화에 미치는 시공조건 (Effects of construction conditions on deep mixing method for soft ground)

  • 이광열;황재홍
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2009년도 세계 도시지반공학 심포지엄
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    • pp.809-814
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    • 2009
  • Deep mixing method has been used for ground improvement and foundation system for embankment, port and harbor foundations, retaining wall, and liquefaction mitigations. It has attractive benefits because it is not only improved strength of soft ground but superior for prevention of settlement. However, the quality controls of improved mass affect to the efficiency of the deep mixing method is not properly established. These effects vary depending upon the construction environments and conditions of agitation in consideration of an agitator. The strength and shape of the improved column are not unique and these are affected by mechanical properties of agitators. In this study, in order to investigate the efficiency of deep mixing method for ground improvement on a soft clay ground, experimental studies are performed considering mechanical properties of agitator; the location of exit-hole of admixtures, an angle of mixing wing and a speed of revolution. The experiments are conducted with the simulated apparatus for deep mixing plant that reduced the scale in 1:8 of the real plant. According to the results, the diameter and shape of improved column mass vary depending on the mechanical properties and operating conditions of agitator. Its quality is better when the exit-hole of admixtures is located in the mixing wing, when an angle of mixing wing is large, and when the speed of revolution is rapid.

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인몰드 코팅을 위한 이액형 폴리우레탄의 혼합특성에 관한 해석적 연구 (A Study on Mixing Characteristics of Two-component Polyurethane for In-mold Coating)

  • 이호상;김동미
    • 한국정밀공학회지
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    • 제30권3호
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    • pp.317-323
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    • 2013
  • In-mold coating is a reactive fluid designed to improve the surface quality of injection molded thermoplastic substrate in functional and cosmetic properties. In this study, a mixing head for in-mold coating was designed, and mixing characteristics of two-component polyurethane flowing through runner were investigated based on flow simulations. In order to achieve uniform mixing of two components injected through straight mixing head, an impingement aftermixer was used in runner design. Semi-circular cross-section was better than circular one for runners for uniform mixing. With increasing runner length and flow rate, mixing became more uniform. In addition, the degree of mixing was more improved with decreasing viscosity of isocyanate.

Y-Jet 노즐에서의 혼합관 길이변화에 따른 분무특성 연구 (Change of Spray Characteristics with Mixing Port Length of Y-Jet Atomizers)

  • 송시홍;이상용
    • 대한기계학회논문집
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    • 제18권11호
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    • pp.3021-3031
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    • 1994
  • Experiments have been performed to find out the effect of the mixing port length of Y-jet atomizers on the spray performance, using air and water as the test fluids. Water and air flow rates and drop sizes were measured at each injection pressure condition for different mixing port length. The air flow rate was almost unaffected by the change of the mixing port length. However, the water flow rate was relatively susceptible to the change of the mixing port length. The mixing point pressure was very much influenced by the mixing port length. Variations of spatial distribution of Sauter Mean Diameter (SMD, $D_{32}$) and the cross-section-averaged SMD ($D_{32,m}$) with different mixing port length and air/water mass flow rate ratio were examined. Generally, when the mixing port length was reduced, the mean drop size decreased and became spatially even.

기포탑 유동에서의 기포분율과 혼합정도의 상관관계 (Relationship between void fraction and mixing in bubble column flow)

  • ;이주범;박형민
    • 한국가시화정보학회지
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    • 제15권1호
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    • pp.41-46
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    • 2017
  • Control of mixing and transport processes are the key areas that can be benefited by understanding the hydrodynamics in gas-liquid two-phase flows. In particular, the enhanced bubble-induced liquid-phase mixing is known to be a function of void fraction distribution, gas phase velocity and so on. To further our insight on the characteristics of the liquid-phase mixing induced by the bubbles, in the present study, we experimentally investigate the mixing performance of a rectangular bubble column while changing the void fraction from 0.006 to 0.075%. A shadowgraphy technique is used to measure the gas-phase properties such as void fraction and size/velocity of bubbles. On the other hand, we use dye visualization with low diffusive buoyant dye to directly measure the level of mixing. Finally, we confirm that the time taken for full mixing scales with the inverse of volume void fraction.

Large-Scale Vortical Structures in The Developing Plane Mixing Layer Using LES

  • Seo, Taewon;Kim, Yeung-Chan;Keum, Kihyun
    • International Journal of Aeronautical and Space Sciences
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    • 제2권1호
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    • pp.12-19
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    • 2001
  • Study of turbulent mixing layers has been a popular subject from the point of view of both practical application and phenomenological importance in engineering field. Turbulent mixing layers can be applied in many fields where rapid transition to turbulence is desirable in order to prevent boundary layer separation or to enhance mixing. The ability to control mixing, structure and growth of the shear flow would obviously have a considerable impact on many engineering applications. In addition to practical applications, free shear flows are one of the simplest flows to understand the fundamental mechanism in the transition process to turbulence. After the discovery of large-scale vortical structure in free shear flows many researchers have investigated the physical mechanism of generation and dissipation processes of the vortical structure. This study investigated the role of the large-scale vortical structures in the turbulent mixing layer using LES(Large-Eddy Simulation). The result shows that the pairing interaction of the vortical structure plays an important role in the growth rate of a mixing layer. It is found that the turbulence quantities depend strongly on the velocity ratio. It is also found that the vorticity in the high-velocity-side can extract energy from the mean flow, while the vorticity in the low-velocity-side lose energy by the viscous dissipation. Finally the results suggest the guideline to obtain the desired flow by control of the velocity ratio.

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사출금형 안에서 코팅을 위한 충돌혼합에 관한 해석 (Analysis of impingement mixing for coating in injection mold)

  • 김슬우;이호상
    • Design & Manufacturing
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    • 제13권4호
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    • pp.1-9
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    • 2019
  • In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

간이상수도에서의 혼합유동에 대한 수치해석 (Numerical Analysis of Mixing Flow in a Small-Scale Water Supply System)

  • 유영현;기현;최종욱;김성초;김용선;이용호
    • 대한환경공학회지
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    • 제31권6호
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    • pp.460-466
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    • 2009
  • 간이상수도 시스템에서 공급하는 식수는 일정한 잔류 약품(염소)량을 유지해야 하기 때문에 물과 약품의 혼합방법은 매우 중요하다. 본 연구에서는 물과 약품의 혼합방법을 최적화하기 위하여, 4가지 모델에 대한 농도분포 및 혼합지수를 구하였다. 그중 2가지 모델에 대해서는 혼합효과가 높게 나타났다. 하나는 지하수 공급 파이프 중앙에 약품을 공급하는 모델이고, 또 다른 하나는 약품공급 파이프 하류에 반원형태의 블록을 설치한 모델이다. 이러한 모델들은 유동의 확산 및 교란을 야기시켜 혼합효과를 증가시키는 결과를 가져왔다. 이와 같은 수치해석 결과는 최적의 혼합효과를 얻기 위한 시스템을 설계하는데 도움이 될 것으로 기대된다.

SCR 시스템의 믹서 구조 특성에 따른 유동 혼합 특성에 관한 연구 (The Study on the Effects of Mixer Configurations on Fluid Mixing Characteristics in SCR Systems)

  • 서진원;이규익;오정택;최윤호;이종화;박진일
    • 한국자동차공학회논문집
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    • 제16권6호
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    • pp.192-199
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    • 2008
  • The key issues for the reduction technologies of the exhaust gas from diesel engine being developed are to reduce particulate matters and NOx. The SCR system is known to be one of the most efficient and stable technologies to remove NOx through the mixing of NOx and urea solution. In the present research, the effects of mixer configurations of SCR system have been investigated to enhance the SCR performance. First, a Schlieren technique is employed to visualize the mixing characteristics of urea solution and exhaust gas. The results show that a mixer is essential to obtain proper fluid mixing. In addition, numerical studies have been made to understand the mixing characteristics through the comparison of the mal-distribution index of concentration at the several locations of the diffuser. In particular, the effects of number of blade and mixer angles on mixing characteristics were studied. The results show that the blade angle has a larger effect on the mixing characteristics than the number of blades.

질화규소의 소결 및 기계적 특성에 미치는 소결첨가제 혼합방법의 영향 (Effect of Mixing Method of Sintering Additives on the Sintered and Mechanical Properties of $Si_3N_4$)

  • 김지순
    • 분석과학
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    • 제6권2호
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    • pp.207-215
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    • 1993
  • 소결첨가제($3Al_2O_3{\cdot}5Y_2O_3$, YAG)를 질화규소에 공침방법으로 첨가하여, 통상적인 기계적 혼합 방법으로 준비된 혼합분말에 대한 혼합균일성과 소결 및 기계적 특성을 조사, 비교하였다. 준비된 혼합분말들을 SIMS를 사용하여 분말 표면과 내부의 조성을 비교분석한 결과, 공침법을 사용할 경우 소결첨가제가 $Si_3N_4$ 표면에 피복된 상태로 존재하고 있음을 나타내어 기계적 혼합에 비해 우수한 균일혼합효과를 얻을 수 있음을 확인하였다. 공침법에 의한 균일혼합효과는 $Si_3N_4$ 분말소결체의 소결밀도 및 미세구조의 개선을 수반하여 기계적 강도의 향상을 이룰 수 있음을 확인하였다.

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