• Title/Summary/Keyword: materials-parts industry

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Current Status and Promotional Measures of Domestic and Overseas Remanufacturing Industry (국내외(國內外) 재제조산업(再製造産業)의 현황(現況) 및 발전(發展) 과제(課題))

  • Kang, Hong-Yoon;Kim, Young-Chun;Lee, Il-Seuk
    • Resources Recycling
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    • v.21 no.4
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    • pp.3-15
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    • 2012
  • Remanufacturing is a series of industrial process by which retired or non-functional products are restored to a like-new condition. The remanufacturing industry provides much more economical and environmental benefits in view of significant materials and energy savings than existing material recycling way. It also has an effect on the substitute of natural resources, and gives the opportunity of high employment creation due to its highly labor intensive work. This paper thus presents the features of remanufacturing and its various benefits, and current status of domestic and overseas remanufacturing industry including USA, Europe, Japan and China. Furthermore, three major tasks for promoting the remanufacturing industry in Korea have been proposed based on the analysis of remanufacturing activities, technologies and related system in advanced countries.

A Study on Performance Improvement of Industrial Oil Pump Using Computational Analysis (전산해석을 이용한 산업용 오일펌프 성능개선에 관한 연구)

  • Kim, Jin-Woo;Lee, Hyun-Jun;Kong, Seok-Hwan;Lee, Seong-Won;Chung, Won-Ji
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.6_2
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    • pp.1111-1117
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    • 2022
  • Recently, interest in the circular economy has emerged in the industry. As a result, interest in Re-manufacturing, which makes old equipment similar to new products, is growing. In the machine tool industry with many aging equipment, the Re-manufacturing industry is essential, and among them, research on the performance improvement of gear type oil pumps was conducted. The purpose was to achieve the target performance of flow rate and volume efficiency by changing the shape of the gear pump housing clearance and inlet/outlet, and Computational Fluid Analysis and Central Composite Design were conducted using ANSYS CFX 2022 R2 and MINITAB®. The level of each determined factor was determined. 20 design points were derived, and the Flow Rate at each design point was calculated, and the Theoretical Flow Rate was calculated to obtain Volumetric Efficiency. The optimal design point was obtained when the Flow Rate was 140 lpm and the Volumetric Efficiency was maximum, the optimal design point was obtained when both were maximum, and the Surface Plot for each factor was obtained to identify the tendency.

Automated scrap-sorting research using a line-scan camera system (라인스캔 카메라 시스템을 이용(利用)한 스크랩 자동선별(自動選別) 연구(硏究))

  • Kim, Chan-Wook;Kim, Hang-Goo
    • Resources Recycling
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    • v.17 no.6
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    • pp.43-49
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    • 2008
  • In this study, a scrap sorting system using a color recognition method has been developed to automatically sort out specified materials from a mixture, and its application as been examined in the separation of Cu and other non-ferrous metal parts from a mixture of iron scraps. The system is composed of three parts; measuring, conveying and ejecting parts. The color of scrap surface is recognized by the measuring part consisting of a line-scan camera, light sources and a frame grabber. The recognition is program-controlled by a image processing algorithms, and thus only the scrap part of designated color is separated by the use of air nozzles. In addition, the light system is designed to meet a high speed of sorting process with a frequency-variable inverter and the air nozzled ejectors are to be operated by an I/O interface communication with a hardware controller. In the functional tests of the system, its efficiency in the recognition of Cu scraps from its mixture with Fe ones reaches to more than 90%, and that in the separation more than 80% at a conveying speed of 25 m/min. Therefore, it is expected that the system can be commercialized in the industry of shredder makers if a high efficiency ejecting system is realized.

Characteristics of Fatigue Crack Growth for Camshaft Material Applied to High Frequence Induction Treatment (고주파열처리를 적용한 캠 샤프트 소재의 피로균열진전 특성)

  • Lee, Hyun-Jun;Park, Sung-Ho;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
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    • v.23 no.3
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    • pp.46-52
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    • 2009
  • Nowadays, many components in automobile, aircraft, offshore structure and industry require lightness and high strength. However, since developments of advanced materials have limitations, it mainly is applying to method of surface hardening. This study offered research about camshaft that is one among engine important component. The material used in this study is 0.53% carbon steel as structure material of camshaft, splineshaft, coupling, pulley, driveshaft et cetera. Camshaft is processed using mainly carbon steel, and receives wear and fatigue by special quality high speed of parts. Therefore, camshaft need surface hardening to improve camshaft's fatigue life and increase durability of engine. This study compare to residual stress and martensite microstructure created by high frequency induction treatment, and these results lead to the conclusion of fatigue crack growth characteristics.

A Study on the Performance Evaluation of Heat Treatment Furnace Design for Copper Tube Bending (동관 벤딩을 위한 열처리로 설계 및 성능평가에 관한 연구)

  • Park, Dae-kwang;Kim, Jae-yeol;Gao, Jia-Chen
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.136-144
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    • 2016
  • The air-conditioning industry is closely related to types of lifestyles, climate, and products. With the improvement of national income, the pursuit of pleasant living and working environments, and South Korea's four seasons and distinct climatic conditions, demand for air conditioning has increased. In addition, the industry is becoming increasingly precise and cooperative, and the increase in the domestic production of sophisticated air conditioning and continued growth of future industrial cooperation are expected to rapidly rise. Accordingly, the study of air piping systems can improve the productivity and quality of products and cost savings and can achieve vibration reduction. Additionally, using a heat treatment furnace for copper tube annealing treatment reduces the risk of using an oxy-acetylene torch.

A review of nanomaterials based membranes for removal of contaminants from polluted waters

  • Amin, Muhammad T.;Alazba, Abdulrahman A.
    • Membrane and Water Treatment
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    • v.5 no.2
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    • pp.123-146
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    • 2014
  • Safe water has becoming a competitive resource in many parts of the world due to increasing population, prolonged droughts, climate change etc. The development of economical and stable materials and methods for providing the fresh water in adequate amounts is the need of the water industry. Nanomaterials have unique characteristics e.g., large surface areas, size, shape, and dimensions etc. that make them particularly attractive for removing various contaminants from polluted waters. Nanotechnology based multifunctional and highly efficient membrane processes are providing affordable solutions in the new era that do not rely on large infrastructures or centralizes systems. The objective of the current study is to review the possible applications of the membrane based nanomaterials/composites for the removal of various contaminations from polluted waters. The article will briefly overview the availability and practice of different nanomaterials based membranes for removal of bacteria and viruses, organic compounds and inorganic solutes etc. present in surface water, ground water, seawater and/or industrial water. Finally, recommendations are made based on the current practices of nanofiltration membranes in water industry for a stand-alone membrane filtration system in removing various types of contaminants from polluted waters.

Consideration on 'Redesign' in Fashion Industry Through Case Studies (사례연구를 통한 패션산업에서의 '리디자인'에 관한 고찰)

  • Cho, Eun-Joo
    • Journal of the Korea Fashion and Costume Design Association
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    • v.13 no.3
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    • pp.105-116
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    • 2011
  • Modem society has reached the level where its environmental pollution is in a critical stage, and socio-political focus has been moved onto the minimization of environmental pollution. In the fashion industry, ethical production and consumption for the global protection has become the value to aim for. The purpose of this study is to establish the concept of redesigned fashion, which is a type of designing method designed to reduce global waste, and conduct a case studies on it to analyze its patterns. Environmental-friendly redesigned fashion concept is about remaking a fashion with totally different function, using disposed and wornout items from everyday lives. It is a fashion design minimizing raw materials and reducing industrial wastes. The types of redesigned fashion may be divided into three patterns: first, there is a method to recreate collar, sleeves, cuffs, pocket and other usable pieces of old clothing to make a new one. Second method is about taking out usable parts of textile from various old clothing and make a new one with patchwork method. Third is about making a purse or fashion accessories using paper, vinyl, aluminum can or worn out leather. Fourth is about making a new artistic fashion by applying tearing, punching, fringing, mashing, and layering techniques. This study aim5 to help in spreading out and applying systematic practice of redesigned fashion for companies, and elaborate the sense of social responsibility for customers, and vitalize the fashion studies for redesigned fashion in academic sense.

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A Study on the used Commutator of Sawing Machine (정류자를 이용한 절삭기계 개발에 관한 연구)

  • Choi, Jae-Hyok;Lee, Jong-Hyung;Lee, Chang-Heon;Byun, Jae-Hyuk;Lee, Jae-Yul;Ro, Seung-Hoon
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.3
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    • pp.121-125
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    • 2008
  • Commutator which plays the major role in switching electric currents from AC to DC is composed of copper and molding compound. The longevity of the DC motors are mostly hampered by the improper machining of the parts. Smooth surface will be mandatory to create the proper air gap of the commutator. In this thesis the selection of the proper materials and tools, the design and analysis of machine structure and the final test procedures have been investigated to achieve the smooth cut surface of the commutators. The performance and the product of the newly manufactured machine has been compared with those of the existing one. And the test result shows the new sawing machine has better overall efficiency and durability.

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Failure Analysis and Countermeasures of SCM435 High-Tension Bolt of Three-Step Injection Mold

  • Yun, Seo-Hyun;Nam, Ki-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.4_1
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    • pp.531-539
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    • 2020
  • When injection mold is repeatedly used for mass production, fatigue phenomenon due to cyclic stress may occur. The surface and interior of structure might be damaged due to cyclic stress or strain. The objective of this study was to analyze failure of SCM435 high-tension bolts connecting upper and lower parts of a three-stage injection molding machine. These bolts have to undergo an accurate heat treatment to prevent the formation of chromium carbide and the action of dynamic stresses. Bolts were fractured by cyclic bending stress in the observation of ratchet marks and beach marks. Damaged specimen showed an acicular microstructure. Impurity was observed. Chromium carbide was observed near the crack origin. Both shape parameters of the Vickers hardness were similar. However, the scale parameter of the damaged specimen was about 20% smaller than that of the as-received specimen. Much degradation occurred in the damaged specimen. Bolts should undergo an accurate heat treatment to prevent the formation of chromium carbide. They must prevent the action of dynamic stresses. Bolts need accurate tightening and accuracy of heat treatment and screws need compression residual stress due to peening.

Development and Evaluation of Smart Pants with Vibrating Devices (진동장치를 이용한 기능성 스마트 팬츠 개발 및 평가)

  • Choi, Sun-Yoon;Lee, Jeong-Ran
    • Fashion & Textile Research Journal
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    • v.11 no.1
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    • pp.121-129
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    • 2009
  • Nowadays, global interest is being placed on research and development of smart clothing which is expected to create a high added-value industry in the future. The purpose of this research is to develop smart pants with vibrating massage functions that have excellent outer appearances and provide comfort to wearers and assess outer appearance, comfort, and massaging effects of smart pants. As the results of this research, smart pants where vibrating devices which are mainly composed of vibrating motor, controller, and switch are attached were completed. Vibrating motors were fixed on a thin and light non-woven fabric material, covered with a mesh material, and attached by snaps to the experiment pants. Switch was attached to the inside of a pocket, and batteries were positioned inside of pockets. Ten subjects marked their satisfaction of wearing smart pants on a 5-point scale. Noticeable changes in outer appearance when vibrating motors operate turned out to be low. Wearer's comfort in back waist and front thigh parts where vibrating motors were attached turned out to be high-satisfied. Massaging effects of smart pants turned out to be high. Attaching and detaching vibrating devices turned out to be convenient. Lining materials used for smart paints were effective in blocking electromagnetic waves generated from vibrating devices.