• 제목/요약/키워드: manufacturing system operation

검색결과 802건 처리시간 0.026초

화력발전소에서의 인적오류 사례 및 개선방안 (A Case Study on Human Errors in Thermal Power Plant)

  • 박영규;전상기;김봉빈;김윤경;정창우
    • 산업공학
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    • 제21권3호
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    • pp.247-253
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    • 2008
  • There are various types of unexpected troubles in service of a thermal power plant, which consists of many complicated high-tech mass equipments. The troubles are mostly caused by the manufacturing defects, the material deteriorations, the human errors, and others. Failures of its system due to the troubles, can bring on the extravagant economic loss and the qualitative degradation of electricity. Especially, it is most important to find a way to decrease human errors because it can result in not only the economic loss, but also morale declination of employees or the department related to the trouble. Therefore, we categorize previous troubles related to the human errors, and try to show the causations and the counter-measures based on the various categories such as maintenance, an operation, and system of the thermal power plants.

더블-액션 압출공정을 적용한 전동조향장치용 토션조인트 요크 개발 (Development of a Torsion Joint Yoke for Motor-Driven Power Steering System Using a Double-Action Extrusion Process)

  • 김현민;김연구;박용복
    • 소성∙가공
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    • 제21권8호
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    • pp.473-478
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    • 2012
  • The yoke, a component of conventional motor-driven power steering system, often contains welding defects from its manufacturing process. To eliminate these defects, the precision cold forging process has been tried. In this study, the double-action complex forging has been used to manufacture a torsion joint yoke. The backward extrusion proved faster than the forward extrusion in forging of the product. The double-action complex forging process utilized an upper die composed of a punch, a punch guide, a disc spring and a coil spring. The forged material pushes up the punch guide, and then the disc spring and the coil spring balances the backward extrusion force. Consequently, the flow of material was essentially in the forward direction, resulting in a successful forging operation. The forging load of Al 6061-T6 was higher than that of the automotive structural hot rolled plate.

기술변화가 산업입지에 미치는 영향연구 : '개념적 틀'을 중심으로 (The Impacts of Technological Development upon the Locational Change in Manufacturing Industries: A Conceptual Framework.)

  • 소수진
    • 지역연구
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    • 제10권1호
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    • pp.19-37
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    • 1994
  • The past studies on the change of industrial location can be reinterpreted as spatial determinism, decision making process determinism and industrial sturcure determinism according to the view of the mutual operation between the economic activity and spatial structure. From the point of the industrial structure determinism which focuses on the fact that the locational type of production activity can be differenciated by the structural change of industry itself, it is proper to explain the change of industrial location not only by spatial condition but also by containing the fundamental changing causes for the reorganization of the spatial condition. One of the most important changing causes for reorganizing economic space is industrial technology. This study aims to explain the spatialization process of industrial technology and consists of the process of suggesting the hypothesis that the spatialization process is differentiated according to the production organization as the user of industrial technology and the user of industrial technology and the production system as using method. In other words, this study attempts to internalize the technology variable, which has been treated as external in the past studies on the industrial location, as an independent one and consider the production organization and production system as a paramenter, so that it can represent 'conceptual framework' for explaining the change of industrial location.

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차량의 개폐력 보조 여닫이 문의 되먹임 선형화를 이용한 속도 제어 및 충돌 감지 (Velocity Control and Collision Detection by Feedback Linearization for an Power-assisted Automotive Swing Door)

  • 이병수;박민규;성금길
    • 한국자동차공학회논문집
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    • 제21권5호
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    • pp.40-46
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    • 2013
  • Automatic swing door for an automotive application is considered. The equation of motion for a driver side swing door is introduced and gravity cancellation control scheme is adapted. The control scheme supposed to cancel the moment due to the tilt of the car. A speed control is suggested for door operation automation but the output of the speed control is not suppose to be precise as for the manufacturing system control. In the frame of the velocity control of the door, feedback linearization was applied for collision detection. The collision detection performance is satisfactory. The estimate of the magnitude of disturbance due to the collision is close to the actual magnitude of disturbance. Simulation study has been performed to gain insight into the system behavior. Also real test on the prototype hardware has been performed for verification purpose.

배관설치도 내 생산정보 증강을 위한 겹침 회피 알고리즘의 적용 (An Application of Overlap Avoidance to Augment the Production Data in Pipe Installation Drawings)

  • 황인혁;유원선;박인하;박정서
    • 대한조선학회논문집
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    • 제53권5호
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    • pp.428-434
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    • 2016
  • A lot of drawings for pipe construction and installation are needed to construct plant process system on the offshore plant structures. Depending on their scale or complexity, the required number of drawings related pipes sometimes amounts to several hundreds of thousands. Most major shipyards, therefore, have their own system which can automatically depict pipes’ geometric, manufacturing, and BOM(Bill of Material) information on the drawings. However, as the complexity and absolute quantity in the isometric region on the drawings is increased, the information extraction from the customized DB and positioning at the typical locations does not get to be enough to avoid the overlap between geometric contours, labels, and symbols. For this reason, the novel methods to arrange additional annotations without overlaps are presented in the paper. This approach is expected to increase the readability and legibility of the drawing and prevent the human error, and finally decrease the time-consuming and tedious jobs which are unnecessarily required to designers.

실시간 산업용 통신을 위한 Switched Ethernet의 성능 평가 (Performance Evaluation of Switched Ethernet for Real-time Industrial Communication)

  • 이경창;김태준;이석
    • 제어로봇시스템학회논문지
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    • 제9권1호
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    • pp.90-98
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    • 2003
  • The real-time industrial network, often referred to as fieldbus, is an important element for building automated manufacturing systems. Thus, in order to satisfy the real-time requirements of field devices, numerous fieldbus protocols have been announced. But the application of fieldbus has been limited due to the high cost of hardware and the difficulty in interfacing with multi-vendor products. Therefore, as an alternative to fieldbus, the computer network technology, especially Ethernet (IEEE 802.3), is being adapted to the industrial environment. However, the crucial technical obstacle for Ethernet is its non-deterministic behavior that makes it inadequate for industrial applications where real-time data have to be delivered within a certain time limit. Recently, the development of switched Ethernet shows a very promising prospect for industrial application due to the elimination of uncertainties in the network operation resulting in much improved performance. This paper focuses on the application of the switched Ethernet for industrial communications. More specifically, this paper presents an analytical and experimental performance evaluation of the switched Ethernet and a case study about networked control system.

실시간 공정 데이터를 위한 XML 기반 네트워크 서비스 (XML-Based Network Services for Real-Time Process Data)

  • 추영열;송명규
    • 제어로봇시스템학회논문지
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    • 제14권2호
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    • pp.184-190
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    • 2008
  • This paper describes a message model based on XML (eXtensible Markup Language) to present real-time data from sensors and instruments at manufacturing processes for web service. HTML (Hyper Text Markup Language) is inadequate for describing real-time data from process control plants while it is suitable for displaying non-real-time multimedia data on web. For XML-based web service of process data, XML format for the data presentation was proposed after investigating data of various instruments at steel-making plants. Considering transmission delay inevitably caused from increased message length and processing delay from transformation of raw data into defined format, which was critical for operation of a real-time system, its performance was evaluated by simulation. In the simulation, we assumed two implementation models for conducting the transformation function. In one model, transformation was done at an SCC (Supervisory Control Computer) after receiving real-time data from instruments. In the other model, transformation had been carried out at instruments before the data were transmitted to the SCC. Various tests had been conducted under different conditions of offered loads and data lengths and their results were described.

PEMFC 시스템의 성능향상을 위한 단위전지 설계에 관한 연구 (A Study on Unit Cell Design for the Performance Enhancement in PEMFC System)

  • 김홍건;김유신;양성모;나석찬
    • 한국공작기계학회논문집
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    • 제14권4호
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    • pp.104-109
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    • 2005
  • The catalyst layer design is one of the most important factors to enhance the performance of PEMFC(Proton Exchange Membrane Fuel Cell) system. The hydrophobic and ion conductive type is studied for the MEA(Membrane Electrolyte Assembly). It is found that those have some limitations for performance enhancement when they are used separately. Thus, the dual catalyst type, a mixed model, is developed for the better MEA performance. In the meantime, the design of flow field plate is subsequently carried out in order to give more enhanced output during its operation. The conductivity of flow field plate showed better performance in the case of manufactured by the more compressed process(20MPa) than by the less compressed process(10MPa). The micro-structure of the flow field plate is examined in details using SEM(Scanning Electron Microscope) to analyse the effects on the different compression processes.

회계정보시스템(AIS) 아웃소싱 (Outsourcing Strategy of Accounting Information Systems)

  • 김동일
    • 디지털융복합연구
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    • 제10권7호
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    • pp.99-106
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    • 2012
  • 본 본 연구는 중규모 기업의 AIS시스템 아웃소싱이 업무성과와 시스템성과에 나타나는 영향관계를 탐색하고자 하였다. 또한 AIS의 아웃소싱 결과를 통해 효율적인 운영방안을 모색하고자 하였다. 본 연구에서는 중규모의 정보화 기업을 중심으로 실무부서와 관리부서 그리고 시스템운영부서를 중심으로 AIS의 현황을 분석하여 실증분석을 실시하였다. 본 연구결과를 요약하면 첫째로, 중규모의 기업에서 AIS 아웃소싱은 초기 회계모듈만 도입 운영하는 경우 업무성과가 높은 것으로 분석되었다. 둘째, AIS의 아웃소싱에서 통합모듈을 통해 운영하는 경우 시스템에 대한 성과는 매우 높은 것으로 나타났다. 통합운용에 따른 상승효과로 분석된다. 본 연구의 결과는 향후 중소규모 제조업의 AIS아웃소싱 방법 및 구축 방향을 제시해 줄 것으로 기대된다.

협력업체의 안전관리 형태에 따른 반도체 산업의 사고의 영향요인에 관한 연구 (A Study on the Cause of the Accidents Influencing Factor based on the Safety Management Shape Types of the Cooperation Companies in Semiconductor Industry)

  • 윤용구;박범
    • 산업경영시스템학회지
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    • 제32권4호
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    • pp.1-8
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    • 2009
  • The studies on semiconductor industrial accident in korea have been focused on the frequencies of each type of safety management employee, characteristics, cause and unsafe conditions, acts and so on. Those attributes of semiconductor industrial accidents were usually analyzed independently, so that it was hard to provides a wel-developed process and systematic guidelines for efficient safety management. Therefore, there were a few studies based on comprehensive survey in terms of the shape type of safe management. The questionnaire survey carried out for the 284 workers who were responsible for safety management in center with cooperation companies in semiconductor industry factor analysis showed that there were three factors of safety management. First, investment and operation and management for accident prevention, Second, unsafe act and condition, safety management Third, general human error and behavior. The industries of respondents were correlative with three groups. Three groups showed statistically significant differences on the number of cases. Actually, the group with the larger investment and the more unsafe cause, human error of accidents prevention had a smaller causes of accident cases.