• Title/Summary/Keyword: make-to-order production

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A Study on Plastic Injection Molding of a Metallic Resin Pigment using a Rapid Heating and Cooling System (급속가열냉각장치에 의한 금속성 안료 사출성형)

  • Lee, Gyu-Sang;Jin, Dong-Hyun;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.87-92
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    • 2015
  • The injection molding process is widely used in the production of most plastic products. In order to make metal-colored plastic products like those found in modern luxury home alliances, metallic pigments are mixed with a basic resin material for injection molding. However, process control for metal-colored plastic products is extremely difficult due to the non-uniform melt flow of the metallic resin pigments. In this study, the effect of process parameters on the quality of a metal-colored plastic product is evaluated. A rapid mold cooling method using a compressed cryogenic fluid is also proposed to decrease the content of undesired compounds within the plastic product.

Virtual Manufacturing for an Automotive Company(VI) : Material Addressing and Analysis using Digital Virtual Factory for General Assembly Shop (자동차 가상생산 기술적용(VI) : 디지털 가상공장을 이용한 조립공장 자재배치 및 검토)

  • Lee, Kang-Gul;Kang, Hyoung-Seok;Noh, Sang-Do
    • IE interfaces
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    • v.21 no.1
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    • pp.131-140
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    • 2008
  • To shorten product development time and cost, integrated information managements of product, manufacturing process and resource are essential. In the area of material addressing, process engineers should make their decisions in the manner of collaborative engineering in order to reduce the manufacturing preparation time and cost in the product development and production. A digital virtual factory which is an united digital model of entire factory could be very useful for these areas. In this paper, the digital virtual factory is constructed and used for material addressing and analysis of an automotive general assembly shop. We developed the material addressing system for automotive general assembly shops using digital virtual factory models and nesting algorithms, and applied it to realistic problems of a Korean automotive company as an convenient and effective way of material addressing.

Conformal Cooling Channel Manufacturing for the Die (Conformal Cooling Channel 의 구조물 제작)

  • Lee C.W.;Suh J.H.;Woo S.S.;Kim D.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1761-1765
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    • 2005
  • The plastic injection molding industry is increasing pressure to reduce the cycle time in order to improve the productivity. The time of a cooling die is a large part of the cycle time. The conformal cooling channels can reduce the cooling time effectively as compared with conventional production die. It is hard to make the die with a conformal cooling channel by the conventional method. This paper introduces the method of a conformal cooling channel manufacturing by the DMT (Direct Metal Tooling) that is a new technology.

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A Study on the Mechanical Characteristics of the Resistance Multi-spot Welded Joints (저항 다점용접부의 역학적 특성에 관한 연구)

  • 방한서;방희선
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.499-505
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    • 2001
  • In order to classify the mechanical phenomena of thermal elasto-plastic behavior on the multi-spot welded joints, this study has tried to carry out three-dimensional thermal elasto-plastic analysis on them. However, because the shape of multi-spot welded joints is not taxi-symmetric, unlike the cafe of single-spot welded joint, the solution domain for simulation should be three dimension. Therefore, in this paper, firstly, the three-dimensional thermal elasto-plastic program is developed by an iso-parametric finite element method. Secondly, from the results analyzed by developed program, this has clarified mechanical characteristics and their production mechanism on single and multi-spot waled joints. Moreover, it has been intended to make clear effects of pitch length on welding residual stresses, plastic strain of multi-spot welded joints.

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Enhanced LTPS Manufacturing Equipment employing Excimer Laser Crystallization

  • Herbst, Ludolf;Simon, Frank;Rebhan, Ulrich;Geuking, Thorsten;Klaft, Ingo;Fechner, Burkhard
    • 한국정보디스플레이학회:학술대회논문집
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    • 2005.07b
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    • pp.1123-1126
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    • 2005
  • For creation of low temperature polycrystallinesilicon (LTPS) the line beam excimer laser annealing (ELA) is a well known and established technique in mass production. With introduction of Sequential Lateral Solidification (SLS) some aspects such as crystalline quality, throughput and flexibility regarding the substrate size could be improved, but for OLED manufacturing still further process development is necessary. This paper discusses line beam ELA and SLS techniques that might enable process engineers to make polycrystalline-silicon (poly-Si) films with a high degree of uniformity and quality as required for system on glass (SOG) and active matrix organic light emitting displays (AMOLED). Equipment requirements are discussed and compared to previous standards. SEM images of process examples are shown in order to demonstrate the viability.

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Effect of Thermal Aging on The Strength of Laminate Composites Structure (라미네이트 강도 특성에 미치는 Thermal Aging의 영향)

  • 정연운;김국진;한중원;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.24-28
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    • 2002
  • Composite reinforced fiber materials are used in lots of fields such as a part of aeronautic space, ship, machinery and so on because can make structure wished for necessary condition by control fiber direction and laminated sequence. As the use of advanced composites increase, specific techniques have been developed to repair changed composite structures. In order to repair the damaged part production high quality composite reinforced fiber are completed by control the surrounding temperature and press in autoclave. The quality is influenced heat exposure degree by chemical reaction for precessing. This study considerated influence limit of using by repair structure part and change of properties according to heat exposure degree for repairing.

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Studies on the form and character of silkworm, Bombyx mori L. which bred from double copulation (동품종 교배와 이품종 교배를 교번한 이중교배의 차대잠 형질에 관한 연구 (1))

  • 김윤식
    • Journal of Sericultural and Entomological Science
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    • v.5
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    • pp.19-23
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    • 1965
  • Author studied to investigate the form and character of silkworm, Bombyx mori L. which bred from double copulation. The results obtained are as follows. 1. Some eggs of silkworm were fertilized evenly 10 minutes copulation, but it was varried by the race of the worm. In silkworm eggs production, the male and female should be separated from the early stage of 5th instar in order to do not make non hybrid eggs. 2. It was very difficult to find the tendency of fertilization ratio between homo race copulation and hetero race copulation in crossing with mates of two different race for a female (double crossing).

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Development of a Scheduling System for Mould and Die Manufacturing Factory Using Microsoft Project 98 (Microsoft Project 98을 이용한 금형공장의 일정계획 시스템 개발)

  • Ju, Sang-Yoon;Ok, Kyung-Jin
    • IE interfaces
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    • v.13 no.2
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    • pp.246-252
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    • 2000
  • As moulds and dies are manufactured through complex processes under the make-to-order production environment, it is very difficult that the manufacturing activities as like observance of the due date, trace of the progress, etc are controlled with a real time. In this paper, a schedule-planning system using the commercial software Microsoft Project 98 is developed to control the procedures of mould and die manufacturing with real time. Once an initial schedule is planned from the BOM information in the intranet, it is rescheduled by data collected from machines on the shop floor. The system is suitable to medium- or small-sized manufacturing companies as well as large-sized ones, because it can be installed with a low cost.

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Analysis on Actual Condition of Usage and Safety Management for CNG Pressure Vessel in Bus (CNG버스 내압용기 사용 및 안전관리 실태 분석)

  • Kim, Eui Soo
    • Journal of the Korean Society of Safety
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    • v.34 no.4
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    • pp.6-14
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    • 2019
  • There are about 38,977 CNG cars and 247 natural gas vehicle charging stations in operation in order to improve the urban air environment. With the introduction of natural gas vehicles, the atmospheric environment, which was the main cause of air pollution in the metropolitan area, was remarkably improved. However, unlike these positive effects, CNG bus accidents, which occurred more than 10 times since 2005, have caused concern among the majority of citizens using public transportation. It is necessary to make a judgment on the feasibility and future direction of CNG pressure vessel safety management that can safeguard the safety of CNG pressure vessel at the time of starting. In this study, we investigates production and use of CNG vessel, the current status of safety management of CNG bus transportation companies & charging stations and then proposes measures to prevent accident recurrence and safety management based on the actual situation investigation and analysis.

Decision-Making based on Uncertain Information in a Beer Distribution Game U sing the Taguchi Method (맥주매송게임에서 다구찌 방법에 의한 불확실 정보 기반 의사결정 연구)

  • Lee, Ki-Kwang
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.33 no.3
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    • pp.162-168
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    • 2010
  • Information is known to be a key element for the successful operation of a supply chain, which is required of the efficient ordering strategies and accurate predictions of demands. This study proposes a method to effectively utilize the meteorological forecast information in order to make decisions about ordering and prediction of demands by using the Taguchi experimental design. It is supposed that each echelon in a supply chain determines the order quantity with the prediction of precipitation in the next day based on probability forecast information. The precipitation event is predicted when the probability of the precipitation exceeds a chosen threshold. Accordingly, the choice of the threshold affect the performances of a supply chain. The Taguchi method is adopted to deduce a set of thresholds for echelons which is least sensitive to changes in environmental conditions, such as variability of demand distributions and production periods. A simulation of the beer distribution game was conducted to show that the set of thresholds found by the Taguchi method can reduce the cumulative chain cost, which consists of inventory and backlog costs.