• Title/Summary/Keyword: maintenance performance

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The Linkage Strategies Between Productivity Metrics and Financial Accounting Metrics in TPM and PAC Activities (TPM, PAC 활동에서 생산성지표와 재무회계 지표의 연계방안 전략)

  • Choi, Sungwoon
    • Journal of the Korea Safety Management & Science
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    • v.15 no.3
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    • pp.151-161
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    • 2013
  • This paper proposes a strategic model of linkage between productivity metrics and financial accounting metrics to properly evaluate the financial effect of TPM activities and the business performance. This linkage strategy provides a connection tool for clear communication between factory-level and headquarters that the metrics proposed by this paper ultimately improves a quality of support from the management by receiving the factors required for productivity activities in the practical field. This factor includes such as equipment, raw materials and labors. Here, we propose that chain reaction models using break down structure of productivity metrics and financial metrics enhance the knowledge sharing of KPI (Key Performance Indicator) which generally tend to create oversimplified communication between management in headquarters and employees in the practical fields. The productivity metrics include OEE(Overall Equipment Effectiveness) of TPM (Total Productive Maintenance), OLE (Overall Labor Effectiveness) of PAC(Performance and Analysis and Control) activities, and OYE (Overall Yield Effectiveness) of TMM(Total Material Management) activities. The financial accounting metrics include ROE(Return on Equity), ROA(Return on Asset), and AVR(Added-Value Rate). The suggested chain reaction model selects the financial metrics as initial stage and branch down until final stage of productivity metrics. When demand exceeds supply, an ideal speed rate, the lean OEE strategy can be initially applied to reduce the gap between the demand and supply, then apply variable costing to estimate correct amount of operating profit. In addition, the paper presents a new type of model for linkage between financial accounting metrics including CAPEX(Capital Expenditure), OPEX(Operating Expenditure), EVA(Economic Added Value), DCL(Degree of Combined Leverage), and TPM productivity activities including AM(Autonomous Maintenance), PM(Preventive Maintenance), MP(Maintenance Prevention) and QM(Quality Maintenance). In order to support the evidence of proposed linkage strategy, a case analysis on 52 projects from national TPM contest from 2011 to 2012 is analyzed. The case presents the classification of CAPEX and OPEX activities from TPM, and proposes the correct implementation of financial effect for TPM projects.

Optimization of the Selective Maintenance under Plural Systems Considering Shortage of Spare Parts and Cannibalization (동류전용과 수리부속 부족을 고려한 복수의 시스템에 대한 선택적 정비 최적화)

  • Jangwon Lee;Suhwan Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.187-198
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    • 2022
  • This paper addresses the maintenance optimization problem in multi-component systems in which parts are connected in series, carrying out several missions interspersed with scheduled finite breaks. Due to limited time or resources, maintenance actions can be only carried out on a limited set of components. The decision maker then has to decide which components to maintain to ensure a pre-specified performance level during next mission. Most of the existing models in the literature usually assume only one system and enough spare parts. However, there are situations in which maintenance is required for multiple systems of the same type. To overcome this restrictive assumption, this study optimizes the maintenance problem considering the lack of repair parts and cannibalism for many identical systems. This study presents two optimization models with different objectives to solve the problem and analyzes the results so that the decision maker can decide. The results of this study are expected to be used for the maintenance of multiple systems of the same type, such as swarm drones.

Derivation of Critical Success Factors for Operation Management of Educational Facility Maintenance Management Program (교육시설 유지관리 프로그램 운영관리를 위한 핵심성공요인 도출)

  • Lee, Mi-Young;Park, Sang-Hun;Yoon, Sun-Jae;Koo, Kyo-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.51-52
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    • 2021
  • The maintenance of educational facilities is divided into inspection and management of facility managers residing in the school and Educational Environment Improvement Projects(EEIP) to carry out maintenance work. Educational support organizations collect maintenance requests through facility inspections by school-specific facility managers, and carry out numerous maintenance projects during the year. The EEIP has the characteristic of Program Management with interrelationships between projects, not multiple projects management. The purpose of the EEIP is to eliminate the inconvenience of school facility users and increase their satisfaction, and achieving the goal is judged to be successful. Despite the importance of management and performance measurement utilizing Critical Success Factor(CSF) for the operation of successful educational facility maintenance management programs, the system for achieving the goals is insufficient. This study derives CSFs for each stage of the EEIP for the success of the EEIP. The CSFs for each stage of the EEIP is expected to serve as a basis for evaluation of educational facility maintenance management programs and can be used as an evaluation index in the future.

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Estimation of Life Expectancy and Budget Demands based on Maintenance Strategy (도로포장 유지보수 전략에 따른 기대수명과 보수비용산정)

  • Han, Dae-Seok;Do, Myung-Sik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.4D
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    • pp.345-356
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    • 2012
  • Road pavement requires repetitive maintenance works to maintain satisfactory service level to the public. However, the repetitive maintenance works upon deteriorated pavement structure make negative effects to deterioration speed. It often leads to inefficient use of limited budget. For that reason, the pavements require reconstruction work to recover their original performance. Recently, construction demands in the Korean national highway have already been reached to maximum level, and the aged pavements start to demand much more reconstruction works. However, in the real world, road agencies have often been confused when they determine maintenance design for such aged road sections due to budget constraint. It is because there is no reliable long-term maintenance strategy that supports their decision making. To support their decision making, this paper aimed to suggest the best maintenance strategy considering changing process of pavement performance by repetitive maintenance works. As an analysis method, probability distribution and hazard function to estimate the life expectancy were adopted, and then the results were used for long-term life cycle cost analysis with deterministic or Monte-Carlo method under various scenarios. As an empirical study, the Korean national highway data that has long-maintenance history data since 1986 has been applied. Last, this paper considered quality assurance of maintenance work to improve maintenance quality. These could be important information as a part of long-term maintenance strategy of pavement.

Innovative Liquid Damper for Wind-Induced Vibration of Buildings: Performance after 4 Years of Operation, and Next Iteration

  • Ghisbain, Pierre;Mendes, Sebastian;Pinto, Marguerite;Malsch, Elisabeth
    • International Journal of High-Rise Buildings
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    • v.10 no.2
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    • pp.117-121
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    • 2021
  • In 2016, an innovative liquid damper system was installed on the roof of a 35-story modular building in Brooklyn, NY to mitigate wind-induced movement of the structure. The new damper presented several advantages over traditional pendulum, liquid column or sloshing dampers, including lower fabrication and maintenance costs, modularity, and the flexibility to be tuned to a wider range of frequencies. The performance of the system was monitored on a regular basis over the past four years and found adequate, with only minor re-tuning and maintenance operations needed. Based on the experience and data gained through this project, a second iteration of the damper was developed. Called Hummingbird, the improved system further mitigates maintenance and tuning concerns, while allowing significant space savings.

Development of Waterproofing Method to Improve the Leakage Resistance and Maintenance of Underground Structures (구조물 누수 저항 및 유지관리 향상을 위한 방수공법 개발)

  • Kim, Eun-seok;Park, Hyun-Jung;Lee, Dong-Oun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.50-51
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    • 2020
  • Recently, various maintenance materials and construction methods have been developed to secure the sustainable performance of structures. However, waterproofing of underground structures where groundwater infiltration is present is very difficult. In particular, the location of underground structures such as subways is very deep, and it is difficult to apply waterproof materials and construction methods in the case of structures accompanied by vibration. Therefore, we intend to study materials and methods for waterproofing leakage resistance in special environments such as underground structures.

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ANALYSIS OF AN M/G/1 QUEUEING SYSTEM WITH DISGRUNTLED JOBS AND DIFFERENT TYPES OF SERVICE RATE

  • M. KANNAN;V. POONGOTHAI;P. GODHANDARAMAN
    • Journal of applied mathematics & informatics
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    • v.41 no.6
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    • pp.1155-1171
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    • 2023
  • This paper investigates a non Markovian M/G/1 queue with retrial policy, different kind of service rates as well as unsatisfied clients which is inspired by an example of a transmission medium access control in wireless communications. The server tends to work continuously until it finds at least one client in the system. The server will begin its maintenance tasks after serving all of the clients and if the system becomes empty. Provisioning periods in regular working periods and maintenance service periods should be evenly divided. Using supplementary variable technique, the amount of clients in the system as well as in the orbit were found. Further few performance measures of the system were demonstrated numerically.

Monitoring and performance assessment of a highway bridge via operational modal analysis

  • Reza Akbari;Saeed Maadani;Shahrokh Maalek
    • Structural Monitoring and Maintenance
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    • v.10 no.3
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    • pp.191-205
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    • 2023
  • In this paper, through operational modal analysis and ambient vibration tests, the dynamic characteristics of a multi-span simply-supported reinforced concrete highway bridge deck was determined and the results were used to assess the quality of construction of the individual spans. Supporting finite element (FE) models were created and analyzed according to the design drawings. After carrying out the dynamic tests and extracting the modal properties of the deck, the quality of construction was relatively assessed by comparing the results obtained from all the tests from the individual spans and the FE results. A comparison of the test results among the different spans showed a maximum difference value of around 9.3 percent between the superstructure's natural frequencies. These minor differences besides the obtained values of modal damping ratios, in which the differences were not more than 5 percent, can be resulted from suitable performance, health, and acceptable construction quality of the bridge.