• 제목/요약/키워드: machining tools

검색결과 607건 처리시간 0.023초

CNC 공작기계의 열변형 오차 보정 (I) - 보정장치 기초실험 - (Compensation of Thermal Error for the CNC Machine Tools (I) - The Basic Experiment of Compensation Device -)

  • 이재종;최대봉;곽성조;박현구
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
    • /
    • pp.453-457
    • /
    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. In this study, the compensation device is manufactured in order to compensate thermal error of machine tools under the real-time. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

  • PDF

알루미나 세라믹 가소결재의 피삭성 -다이아몬드 및 CBN공구의 절삭 성능- (Machinability of Pre-sintered Alumina Ceramics)

  • 김성청
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 춘계학술대회 논문집
    • /
    • pp.41-46
    • /
    • 1996
  • In this study, unsintered and pre-sintered low purity alumina ceramics were machined with various tools to clarify the machinability, optimum tool materials and optimum cutting conditions. The main conclusions obtained were as follows. (1)In the case of dry cutting, the sintered diamond and natural diamond tools exhibit better performance in machining of the ceramic pre-sintered at lower temperature, and the tool lives of both tools in machining the ceramics pre-sintered at high temperature becomes extremely short. (2)The performance of CBN tool becomes better in dry machining of the ceramics pre-sintered at higher temperature. (3)When the pre-sintered ceramics were wet machined with sintered diamond, the tool life becomes considerably long, and higher cutting speed can be used than in the case of the CBN and ceramic tools, the tool lives becomes shorter at wet cutting than at dry cutting, especially exhibiting extremely short tool life in wet cutting with ceramic tool.

  • PDF

고속가공 시스템의 정밀도 평가방법에 관한 연구 (A Study on the Accuracy Evaluation Method of High Speed Machining)

  • 손덕수;이안호;이정길;이우영
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2004년도 춘계학술대회 논문집
    • /
    • pp.335-340
    • /
    • 2004
  • KS and ISO have proposed several evaluation methods of conventional machine tools. Even though the accuracy of the tools can be evaluated with those methods, there are still no proper evaluation methods of high speed machining. Because it is hard to evaluate characteristics of high speed machining such as decrease of cutting temperature, cutting force, and reduced machining time. Therefore, new evaluation method for high speed machine should be developed. In this paper, several shapes of model have been proposed to evaluate cutting accuracy of high speed machine.

  • PDF

상향절삭에 의한 깊은 홈 가공시 정밀도 향상에 대한 연구 (Improvement of the Accuracy in Machining Deep Pocket by Up Milling)

  • 이상규;고성림
    • 한국정밀공학회지
    • /
    • 제16권4호통권97호
    • /
    • pp.220-228
    • /
    • 1999
  • The machining accuracy has been improved with the development of NC machine tools and cutting tools. However, it is difficult to obtain a high degree of accuracy when machining deep pocket with long end mill, since machining accuracy is mainly dependant on the stiffness of the cutting tool. To improve surface accuracy in machining deep pocket using end mill, the performance by down cut and up cut is compared theoretically and experimentally. To verify usefulness of up milling, various experiments were carried out. As a result, it is found that up milling produce more accurate surface than down milling in machining deep pocket. For effective application of up milling, various values in helix angle, number of teeth, radial depth of cut and axial depth of cut are applied in experiment.

  • PDF

점 전극을 이용한 전해연마법의 제안 (A proposal of the electrochemical polishing method using the point electrode tools)

  • 이승훈
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 추계학술대회 논문집
    • /
    • pp.48-53
    • /
    • 1998
  • In this paper, the new electrochemical machining method is proposed for the micro unit fabrication by using the point electrode tools. The precision shape control capacity is improved by using the point electrode method. It was observed that an electric discharge phenomenon occurs during the electrochemical machining process by using the spraying and torrent type electrolyte supply method.

  • PDF

점 전극을 이용한 전해연마 가공특성 (Electrochemical polishing method using the point electrode tools(2nd))

  • 이승훈;박규열;양순용
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1999년도 춘계학술대회 논문집
    • /
    • pp.251-255
    • /
    • 1999
  • In last paper, it was suggested electrochemical polishing method using the point electrode tools. It was aimed that Machining rate in ECM using the point electrode method should be ultimately small and also high dimension accuracy and surface integrity should be fine. In this paper, the machining characteristics were investigated by using the several types of electrolyte.

  • PDF

XML을 이용한 Web 기반 공구정보 시스템 개발 (Development of Web Based Machining Tool Data System Using XML(eXtensible Markup Language))

  • 김영진;양영모
    • 산업공학
    • /
    • 제16권1호
    • /
    • pp.8-15
    • /
    • 2003
  • With rapid growth of internet technology, companies have developed an information system such as the electronic catalog for product data in the E-Business. Due to the heuristic nature of the catalog search for proper tools in the specific process, the intelligent and user friendly methods residing in the search process give a comfortable environment even for the beginners in the field. In this paper, we develop a web based catalog for machining tools especially in Milling process. It has two distinct procedures for the users of the catalog; Search and Analysis. The Search is to select a proper cutter, insert, component combination in the developed relational database based on the cutting process and material. The Analysis is to suggest a recommended optimal cutting conditions based on the machining tools and selected materials. All of these procedures are stored in a server with a program based on the ASP and Java Script where the procedure is initiated by the client using the internet which is accessed through insert. With the success on implementing the above engineering database in the internet, we can provide the foundation for developing PDM with heuristic procedure.

질화규소의 예열선삭가공시 경사각에 따른 절삭특성 (Cutting Characteristics on Rake Angle in Laser-Assisted Machining of Silicon Nitride)

  • 선동식;이제훈;임세환;김종도;이수전
    • 한국정밀공학회지
    • /
    • 제26권4호
    • /
    • pp.47-54
    • /
    • 2009
  • In the last few years, lasers have found new applications as tools for ceramic machining which is laser-assisted machining(LAM). LAM process for the machining of difficult-to-machine materials such as structural ceramics, has recently been studied on silicon nitride workpiece for a wide range of operating condition. However, there have been few studies on rake angle in LAM process. In this paper we analyzed difference of machinability between positive and negative rake angle in tools. We have obtained interesting results that we could eliminate chattering, lower specific cutting and cutting ratio in case of positive rake angle. The results suggest that positive rake angled tools can make more plastic deformation and stable cutting of silicon nitride in comparison with negative rake angled one.