• Title/Summary/Keyword: low density fiberboard

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Sound Absorption and Physical Properties of Carbonized Fiberboards with Three Different Densities

  • Lee, Min;Park, Sang-Bum;Byeon, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.555-562
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    • 2014
  • Characteristics of carbonized fiberboard such as chemical materials absorption, electromagnetic shielding, and electrical and mechanical performance were determined in previous studies. The carbonized board therefore confirmed that having excellent abilities of these characteristics. In this study, the effect of density on physical properties and sound absorption properties of carbonized fiberboards at $800^{\circ}C$ were investigated for the potential use of carbonized fiberboards as a replacement of conventional sound absorbing material. The thickness of fiberboards after carbonization was reduced 49.9%, 40.7%, and 43.3% in low density fiberboard (LDF), medium density fiberboard (MDF), and high density fiberboard (HDF), respectively. Based on SEM images, porosity of carbonized fiberboard increased by carbonization due to removing adhesives. Moreover, carbonization did not destroy structure of wood fiber based on SEM results. Carbonization process influenced contraction of fiberboard. The sound absorption coefficient of carbonized low density fiberboard (c-LDF) was higher than those of carbonized medium density fiberboard (c-MDF) and carbonized high density fiberboard (c-HDF). This result was similar with original fiberboards, which indicated sound absorbing ability was not significantly changed by carbonization compared to that of original fiberboards. Therefore, the sound absorbing coefficient may depend on source, texture, and density of fiberboard rather than carbonization.

Measurement of the Sound Absorption Coefficient of Fiberboard by Two Microphone Method

  • Kang, Chun Won;Park, Hee Jun;Jeong, In Soo;Kim, Gwang Chul
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.5 s.133
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    • pp.45-49
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    • 2005
  • The sound absorption coefficients of three types commercial fiberboard were experimentally measured under a relatively low frequency range of 50 to 1600 Hz by the two microphone transfer function method. The sound absorption coefficient of 30 mm thick fiberboard was higher than that of 18 mm thick fiberboard at the frequency range of 50 to 1.2 KHz. The sound absorption coefficient of medium density fiberboard was a little higher than that of low density fiberboard.

Simultaneous Improvement of Formaldehyde Emission and Adhesion of Medium-Density Fiberboard Bonded with Low-Molar Ratio Urea-Formaldehyde Resins Modified with Nanoclay

  • WIBOWO, Eko Setio;LUBIS, Muhammad Adly Rahandi;PARK, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.49 no.5
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    • pp.453-461
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    • 2021
  • In wood-based composite panels, low-molar ratio (LMR) urea-formaldehyde (UF) resins usually result in reduced formaldehyde emission (FE) at the expense of poor adhesion. However, the FE and adhesion of medium-density fiberboard (MDF) bonded with LMR UF resins were both improved in this study. The modified LMR UF resins with transition metal ion-modified bentonite (TMI-BNT) nanoclay simultaneously improved the FE and adhesion of MDF panels. The modified LMR UF resins with 5% TMI-BNT resulted in a 37.1% FE reduction and 102.6% increase in the internal bonding (IB) strength of MDF panels. Furthermore, thickness swelling and water absorption also significantly decreased to 13.0% and 24.9%, respectively. These results imply that TMI-BNT modification of LMR UF resins could enhance the formation of a three-dimensional network rather than crystalline domains, resulting in improved cohesion.

Effect of Corrugation Fluting on the Compressive Strength of Corrugated Fiberboard Box for Food Packaging (골판지의 골 성형이 식품포장용 골판지 상자의 압축강도에 미치는 영향)

  • Kim, Cheong;Her, Jae-Young;Lee, Kwang-Geun
    • Food Engineering Progress
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    • v.14 no.2
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    • pp.106-111
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    • 2010
  • In this study, we performed corrugation fluting experiments to examine the relationship between high-low corrugation of a corrugated medium and compressive strength of corrugated containers for food packaging. A low-grade corrugated medium was found to suffer from weak tensile resistance and to be prone to stealing, which tends to produce low corrugation. In contrast, a medium with a large corrugation deviation often caused slimming during fluting and produced irregular corrugations. Experiments of high-low corrugation distribution according to corrugated medium grades indicate that a high grade medium shows a smaller ratio of low corrugation. The thickness of corrugated fiberboard is weakly correlated to the basis weight of medium, yet positively correlated to the medium thickness (y=3.9732x+4.2712, $R^{2}=0.8142$) and inversely proportional to the medium density (y=-3.1213x+6.8736, $R^{2}=0.9919$). Compressive strength of a corrugated fiberboard box is low, if made of corrugated medium with large low corrugation distribution. Compressive strength showed 13% variation with respect to medium grades and 21% variation for various test samples. The corrugation fluting of a corrugated medium is related to physical properties such as basis thickness and density.

Manufacture and Its Properties of MDF Using Paper Sludge and ONP (제지슬러지와 신문고지를 이용한 MDF의 제조 및 물성)

  • Kim, Bong-Yong
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.1
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    • pp.50-55
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    • 1997
  • This study was carried out to utilize old newspaper(ONP) and paper sludge more effectively, and also to elucidate the influences of pressing conditions on the medium density fiberboard(MDF) properties. MDFs were made from ONP and low grade of paper sludge by wet process with change of pressing time, temperature and pressure. MDFs of ONP were more affected by pressing conditions, especially pressing pressure, but temperature and pressing time were also important. According to mixing paper sludge to ONP tensile and bending strength of MDF were decreased, but density and dimensional stability were improved. These results indicated that some physical properties of MDF can be improved by paper sludge and it is possible to use it in MDF.

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Evaluation of Material Properties of Acetylated Medium Density Fiberboard (MDF) (아세틸화 처리 중밀도 섬유판(MDF)의 재질 평가)

  • LEE, Jong Shin;KIM, Soung Joon
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.3
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    • pp.393-404
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    • 2020
  • This study examined the material properties of MDF manufactured using acetylated pinus radiata fibers against moisture and compared the properties with the fiberboard quality standards of KS F 3200. Since acetylated MDF shows very low moisture content, water absorption and thickness swelling than the quality standards, it is expected to have an excellent dimensional stability. The bending strength in wetting condition of the acetylated MDF reached approximately 70% of the bending strength in dry condition, making it suitable for the quality standards. The internal bond of the acetylated MDF in the wetting condition was higher than the minimum internal bond of the quality standards in the dry condition, showing a good water resistance. Since the water droplet contact angle of the acetylated MDF is larger than that of untreated MDF, it is determined that it contributes in improving the water resistance due to the low wettability.

Characteristics of Low Density Fiberboards for Insulation Material with Different Adhesives (I) - Thermal Insulation Performance and Physical Properties - (다양한 접착제로 제조한 단열재용 저밀도섬유판의 특성(I) - 단열성능 및 물리적 성질 -)

  • Jang, Jae-Hyuk;Lee, Min;Kang, Eun-Chang;Lee, Sang-Min
    • Journal of the Korean Wood Science and Technology
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    • v.45 no.3
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    • pp.360-367
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    • 2017
  • This study was carried out to compare the characteristics of low density fiberboards (LDFs) manufactured with different adhesive types such as melamine urea formaldehyde (MUF), phenol formalehyde (PF), emulsified MDI (eMDI) and latexes resins. As results, hard LDFs were successfully manufactured by MUF, PF and eMDI resins. Thermal conductivities of all LDFs were significantly lower than commercial medium density fiberboard. Especially, all LDFs showed comparable thermal insulation performance with extruded polystyrene foam (XPS). LDF manufactured with eMDI resins showed the highest physical properties such as thickness/length swelling by water absorption and bending strength.

A Study on the Scheme to Maintain the Flatness of MDF According by painting and by thickness to the Environment Humidity (습도환경에서 두께와 도장재별 MDF의 평탄도 유지방안에 대한 연구)

  • Jeong, Jae-Eun
    • Korean Institute of Interior Design Journal
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    • v.16 no.5
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    • pp.98-106
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    • 2007
  • With the recent increase in the amount of interior materials, the medium-density fiberboard(MDF) has continued to be produced at an increasing rate. Accordingly, to prevent the deformation of MDF after its construction, secure the precision of its finishing and improve the performance of its design, this study attempted to investigate the effect of environment humidity conditions on flatness according to the field used in MDF and its relationship to other physical properties. An attempt was made to conduct this study by changing the conditions of surface treatment by moisture and by thickness. For this purpose, it is judged that it is desirable to prevent scheme to maintain the flatness by defining the coefficient of water absorption-induced length change as in the regulation on low-density soft fiberboard and adjusting the standard for wet bending strength upward. It is thought that is further studies will be conducted about the effect of material, adhesive and thermal pressure condition, production system and processing method used in MDF on its scheme to maintain the flatness and changes in length and thickness expansion.

Measurement of Molecular Weights of Melamine-Urea-Formaldehyde Resins and Their Influences to Properties of Medium Density Fiberboards

  • Jeong, Bora;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.913-922
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    • 2016
  • This study attempted to measure molecular weight (MW) of melamine-urea-formaldehyde (MUF) resins prepared by two different synthesis methods: the one-step MUF resins were synthesized in one batch procedure, while the two-step MUF resins were prepared by a physical mixing of urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized in a separate procedure. The properties of medium density fiberboard (MDF) panels bonded with two types of MUF resins were also investigated. MWs of these MUF resins were measured using gel permeation chromatography (GPC). In addition, this study measured the MWs of one-step MUF resin during its synthesis procedure. The performance of two types of MUF resins was evaluated by determining properties of MDF panels prepared in laboratory. As the synthesis procedure progressed, both number average MW ($M_n$) and weight average MW ($M_w$) of one-step MUF resin gradually increased, while the polydispersity index (PDI) decreased. And low Mw species of the resin predominantly decreased as the synthesis step progressed. The one-step MUF resin showed greater $M_n$ and $M_w$ than those of the two-step ones even though the PDI values of both resins were very similar each other. As expected, the one-step MUF resin resulted in better properties of MDF panels than those of two-step resins. In particular, the one-step MUF resin provided better internal bond (IB) strength and thickness swelling (TS) with MDF panels than those of two-step ones, indicating better water resistance of the one-step resin. These results suggest that the preparation method of MUF resins have a great impact on the MW and final panel properties.

Manufacture of Crack-free Carbonized Board from Fiberboard (섬유판을 이용한 무할렬 탄화보드 제조)

  • Park, Sang-Bum;Lee, Sang-Min;Park, Jong-Young;Lee, Seon-Hwa
    • Journal of the Korean Wood Science and Technology
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    • v.37 no.4
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    • pp.293-299
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    • 2009
  • In manufacturing the crack-free carbonized boards using fiberboards, shrinking ratio, weight loss and density variation of carbonized boards at each carbonization temperature were investigated. Fiberboards with thickness of 3, 4.5, 6, and 18 mm were carbonized while pressed with pressure plates at different temperature from $400^{\circ}C$ to $1,000^{\circ}C$ using a ordinary laboratory furnace. Either of crack or twist was not observed in fiberboards by adapting the pressing carbonization method. The ratios of shrinkage of length, width, and thickness were 10~25%, 12~25%, and 28~48%, respectively, and shrinkage ratio of thickness was higher than those of length and width with increasing the carbonization temperature. Weight loss tended to increase with increasing the carbonization temperature, but low correlation between weight loss in thickness of fiberboards and carbonization temperature was observed. Density of 3 mm carbonized hardboard had the highest value and it tended to increase with increasing the carbonization temperature.