• Title/Summary/Keyword: line monitoring

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The Development of Industry Operation Control System using Intelligent Web Monitoring for the Heat Treatment Process (열처리공정의 지능형 웹 모니터링 산업용 공정제어 시스템 개발)

  • Oh, J.H.;Bae, H.J.;Choi, G.S.;Ahn, D.S.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.181-186
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    • 2005
  • Because of advanced control technology, Shop floor control system of various kinds of equipment and machinery need a web based remote monitoring to control process efficiently. This paper presents the development of Operation Control System. Operation Control System(OCS) is based on intelligent web monitoring, so that OCS is improved the working condition for the line of heat treatment process and the product's quality. The developed OCS is consisted of Atmega128(MCU) based on embedded system, running the data logging of the line of heat treatment process. Web monitoring system is based on CS8900 ethernet controller and TCP/IP for remote monitoring responsibility between a server and clients and controlling the progress of entire system. The developed OCS is implemented on the line of heat treatment process and shows the improvement of environment condition, product's quality and efficiency of process line.

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Spread Spectrum Method based Power Line Communication for Plant Monitoring and Control System (전력선 통신을 이용한 plant 감시 제어 시스템)

  • 서민상;성석경;안병규
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.211-215
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    • 1997
  • Localized communication networks for office automation, security monitoring, environmental management of buildings, computer communications, and other applications enjoy every increasing demand. This paper proposes a direct sequence spread spectrum communication system for use in power line data transmission. Advantages of power distribution circuits include reasonably universal coverage and easy access vis a standard wall plug. Disadvantages include limited communication bandwidth, relatively high noise levels, and varying levels of impedance, noise, and attenuation. Spread spectrum signalling provides immunity to narrow-band signal impairments and multiplexing capability. Our prototype power line communication module supports completely physical and data link layers based on the international standard ISO 10368 for reliable high-speed power line communication system. Moreover it provides useful functions to compose a plant monitoring and control system. All the circuits of the communication module are included in one compact circuit. Thus a functional communication system for the power line plant monitoring and control is implemented.

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On-line Monitoring of Glucose and Starch by a Flow Injection Analysis Technique (흐름주입분석 기술에 의한 글루코우스와 전분의 온라인 모니터링)

  • 김준홍;박돈희;이종일
    • KSBB Journal
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    • v.16 no.5
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    • pp.459-465
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    • 2001
  • The on-line monitoring technique for the concentrations fo glucose and starch by FIA(Flow Injection Analysis)system was studied. Glucose oxidase(GOD) and amyloglucosidase(AMG) were immboilized on VA-Fpoxy carrier and integrated into the FLA system. The pH, buffer flow rate and temperature were optimized and the effects of salts and metabolites dissolved in the sample on the activity of immobilized enzyme were investigated. GOD-FIA and AMG/GOD-FIA were applied for the on-line monitoring of the glucose and starch in a simulated bioprocess. The on-line measurements of glucose concentrations by GOD-FIA agreed with off-line data well and the AMG/GOD-FIA with single cartidge system took and advantage over the FIA system with two separated cartridges for the on-line monitoring of starch concentrations.

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A case study on the failure diagnosis of plant machinery system by implementing on-line wear monitoring (실시간 마모량 측정을 통한 대형 기계윤활시스템의 파손발생 진단사례)

  • 윤의성;장래혁;공호성;한흥구;권오관;송재수;김재덕;엄형섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.321-327
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    • 1998
  • This paper presented a case study on the application of on-line wear monitoring technique to a high duty air-turbo-compressor system. Main objects monitored were a gear unit and metal bearings, both shown frequent troubles due to the severe operation conditions at heavy dynamic load. The air-turbo-compressor system needs secure condition monitoring because it is one of the main utilities in steel making industry. Temperature and vibration characteristics have been mainly on-line monitored in this system for a predictive maintenance; however, it has been shown that they are not fairly good enough to give an early warning prior to the machine failure. In this work, an on-line Opto Magnetic Detector(OMD) was implemented for an on-line wear monitoring, which quantitatively measured the contamination level of both ferrous and non-ferrous wear particles by detecting the change in optical density of used oil. Results showed that the application of on-line OMD system was satisfactory in diagnosis of the machine system.

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레이져 용접에서 On-line process monitoring 방법과 플라즈마와 음파의 관계

  • 박정수;윤충섭;이동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.230-235
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    • 1997
  • During laser welding, a laser induced matal vapour and plasuma is formed. The plasma shows strong fluctuation combined with acoustic sound emission. On-line monitoring of the process is possible by measuring and analysing the plasma and acoustic sound emission. This paper introduce the method of on line process monitoring in the laser beam welding and analysis being monitoring signal. The results show the complementary information on the process.

A Technical Trend on On-Line Condition Monitoring and Diagnostics of Power Equipments (배전설비의 온라인 모니터링과 진단 기술 동향)

  • Lim, Wan-Soo;Lee, Tae-Woo;Yeo, Woon-Cheol;Lee, Sung-Gil;Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1974-1975
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    • 2007
  • Continuous temperature monitoring and event recording provides information on the energized equipment's response to normal and emergency conditions. On-line temperature monitoring helps to coordinate equipment specifications and ratings, determine the real limits of the monitored equipment and optimize facility operations. Using wireless technique eliminates any need for special cables and wires with lower installation costs if compared to other types of online condition monitoring equipment. In addition, wireless temperature monitoring works well under difficult conditions in strategically important locations. Wireless technology for on-line condition monitoring of energized equipment is applicable both as standalone system and with an interface with power quality monitoring system. The paper presents the results of wireless temperature monitoring of switchgear at a power plant over a two-year period.

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A Study on Geothermal Evaluation of Alluvium and Riverbed using Thermal Line Temperature Monitoring (다중 온도 모니터링을 통한 충적층 및 하상의 지열특성 평가 연구)

  • Jung, Woo-Sung;Kim, Hyoung-Soo;Park, Dong-Soon;Ahn, Young-Sub
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.171-178
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    • 2006
  • In advanced countries, state-of-the-art temperature monitoring technique is widely used for effective use of geothermal resources. But these kind of modern tools such as Thermal Line Sensor has not been applied to find geothermal characteristics of alluvium and riverbed in domestic area. In this research, state-of-the-art thermal line temperature sensor monitoring was introduced. And long term field test using this type of sensor was performed to find geothermal characteristics of alluvium and riverbed and evaluate the availability for heat energy source. As a result, temperature monitoring technique through thermal line sensor was very effective to obtain basic geothermal information of alluvium deposit and riverbed. Also, it was found that the groundwater temperature phase showed its potential of utilization as a energy source of heat pump. It is estimated that further study shows a specific corelation between temperature monitoring data and its availability as a energy source.

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Development of Microcomputer-Based On-Line Monitoring System of Spot Weld Quality (마이크로 컴퓨터를 이용한 온라인 점용접 품질 감시체제 개발에 관한 연구)

  • 김교형
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.2
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    • pp.241-246
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    • 1986
  • A new method of on-line monitoring of spot weld quality is proposed by analysing weld votage signal. Weld voltage signal has been modeled by autoregressive model which is suitable for on-line modeling scheme, and order of the model is determined by F-test. From the chosen model, strength. Upon experimental results, it has been shown that fundamental frequency dispersion of weld voltage can be used as a good parameter like maximum thermal expansion in on-line monitoring of spot weld quality. Microcomputer implementation of the proposed monitoring method is also developed and presented.

Multivariate SPC Charts for On-line Monitoring the Batch Processes (배치 공정의 온라인 모니터링을 위한 다변량 관리도)

  • Lee Bae Jin;Kang Chang Wook
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.387-396
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    • 2002
  • Batch processes are a significant class of processes in the process industry and play an important role in the production of high quality speciality materials. Examples include the production of semiconductors, chemicals, pharmaceuticals, and biochemicals. With on-line sensors connected to most batch processes, massive amounts of data are being collected routinely during the batch on easily measured process variables such as temperatures, pressures, and flowrates. In this paper, multivariate SPC charts for on-line monitoring of the progress of new batches are developed which utilize the information in the on-line measurements in real-time. We propose the formation of statistical model which describes the normal operation of a batch at each time interval during the batch operation. An on-line monitoring scheme based on the proposed method can handle both cross-correlation among process variables at any one time and auto-correlation over time. And the control limits for the monitoring charts are established from sound statistical framework unlike previous researches which use the external reference distribution. The proposed charts perform real-time, on-line monitoring to ensure that the batch is progressing in a manner that will lead to a high-quality product or to detect and indicate faults that can be corrected prior to completion of the batch. This approach is capable of tracking the progress of new batch runs, identifying the time periods in which the fault occurred and detecting underlying cause.

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On-line and Off-line Partial Discharge Monitoring System with HVAC Testing (HVAC에 의한 On-line, Off-line PD 모니터링)

  • Choi, Yong-Sung;Lee, Kyung-Sup
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.04c
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    • pp.111-114
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    • 2008
  • The paper considers the relation between on-line monitoring and diagnostics on the one hand and high-voltage (HV) withstand and partial discharge (PD) on-site testing on the other. HV testing supplies the basic data (fingerprints) for diagnostics. In case of warnings by on-line diagnostic systems, off-line withstand and PD testing delivers the best possible information about defects and enables the classification of the risk. Because alternating voltage (AC) is the most important test voltage, the AC generation on site is considered. Frequency tuned resonant (ACRF) test systems are best adapted to on-site conditions. They can be simply combined with PD measuring equipment. The available ACRF test systems and their application to electric power equipment -from cable systems to power transformers - is described.

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