• Title/Summary/Keyword: kraft pulping

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Characterization of Residual Lignins from Chemical Pulps of Spruce (Picea abies) and Beech (Fagus sylvatica) by KMnO4 Oxidation

  • Choi, J.-W.;Faix, O.
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.6
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    • pp.31-39
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    • 2003
  • The enzymatic isolation of residual lignins obtained from spruce and beech pulps (obtained by sulfite, kraft, ASAM and soda/AQ/MeOH pulping processes) and their characterization was described in previous publications. Here, the residual lignins have been submitted to potassium permanganate oxidation (KMnO4 degradation), and 9 aromatic carboxylic acids (3 of them are dimeric) were identified after methylation with diazomethane by GC/MS. The analytical challenge during qantification by the internal standard methods was the partly high protein content of the samples, which resulted in elevated anisic acid yields in the degradation mixture of sulfite residual lignins. The results are compared with the KMnO4 degradation of the corresponding MWLs and discussed in terms of S/G ratios and degrees of condensation. The latter was calculated as a quotient between the aromatic carboxylic acids derived from condensed and non-condensed lignin structures. Typical degradation patterns for the various processes have been observed. Among other parameter, the relative compositions between iso-hemipinic acid (which is for condensation in pos. 5 of the aromatic ring) and meta-hemipinic acid and 3,4,5-trimethoxyphthalic acid (both are for condensation in pos. 6 of the aromatic ring) was found to be process specific. Kraft and soda/AQ/MeOH residual lignins yielded higher amounts of iso-hemipinic acid. In contrast, the relative yields of meta-hemipinic acid and 3,4,5-trimethoxyphthalic acid (the latter in beech lignins) are higher in sulfite and particularly in ASAM residual lignin. In case of beech residual lignins the amount of acids originated from non-condensed syringyl type lignin units was surprisingly high. The condensation degree of residual lignins was shown to be generally higher than that of MWLs. This was especially true for the G units. ASAM residual lignin exhibited very high S/G ratios and degrees of polymerization. Causality between condensation degree and total yield of degradation products was demonstrated.

Analysis on the Heat Exchange Efficiency of Kraft Recovery Boiler by Nose Arch Structure Using CFD (CFD를 활용한 크래프트 회수보일러 내부 노즈 아치 구조에 따른 열교환 효율 분석)

  • Jang, Yongho;Park, Hyundo;Lim, Kyung pil;Park, Hansin;Kim, Junghwan;Cho, Hyungtae
    • Applied Chemistry for Engineering
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    • v.32 no.2
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    • pp.149-156
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    • 2021
  • A kraft recovery boiler produces steam for power generation by the combustion of black liquor from the kraft pulping process. Since saturated steam became superheated in a superheater above the furnace, it is important to increase the heat exchange efficiency for the superheated steam production and power generation. A nose arch at the bottom of the superheater is important for blocking radiation from the furnace which causes corrosion of the superheater. But the nose arch is the main reason for creating a recirculation region and then decreasing the heat exchange efficiency by holding cold flue gas after the heat transfer to saturated steam. In this study, the size of recirculation region and the temperature of flue gas at the outlet were analyzed by the nose arch structure using computational fluid dynamics (CFD). As a result, when the nose arch angle changed from 106.5° (case 1) to 150° (case4), the recirculation region of flue gas decreased and the heat exchange efficiency between the flue gas and the steam increased by 10.3%.

The Study on Urea-Lignin Copolymer Adhesive from Kraft Black Liquor for Plywood Manufacturing (Kraft Pulp 폐액(廢液)을 이용(利用)한 합판용(合板用) 요소(尿素) Ligning 접착제(接着劑) 연구(硏究))

  • Ryu, Jae-Yun;Lee, Hwa-Hyong
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.2
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    • pp.50-61
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    • 1988
  • 접착제(接着劑) 제조(製造)를 위하여 펄프폐액(廢液)중의 리그닌을 이용(利用)하는 연구(硏究)가 1930년경(年傾)부터 진행(進行)되여 아황산펄프폐액(廢液)중의 Lignosulfonate의 경우는 페놀수지(樹脂)나 요소수지(要素樹脂)에 증량(增量)시키거난 반응(反應)시키는 연구(硏究)인데 비하여 kraft 리그닌을 이용(利用)하는 경우는 페놀수지(樹脂)의 보문(報文)이 주류(主流)를 이루고 있으나 요소계(要素系) 공축합수지(共縮合樹脂)는 아직 발표(發表)된 바 없으며 또한 아직까지 리그닌을 이용(利用)한 상업적(商業的)인 접착제(接着劑)가 제조(製造)되어 활용(活用)되지 못하고 있는 실정(實情)이다. 따라서 본(本) 연구(硏究)는 합판제조(合板製造)의 원가절감(原價節減), 폐액이용(廢液利用)의 환경보존관점(環境保存觀點)에서 Krfat Pulp 폐액(廢液)중의 리그닌접착제(接着劑)의 제조(製造)하고져 실시(實施)하였으며, Urea-Lignin 접착제(接着劑)의 도포량(塗布量)은 일반적(一般的)으로 합판(合板)에 도포(塗布)되는 요소수지(要素樹脂)의 량(量)(320g/$m^2$)과 동일(同一)하고 압축응력(壓縮應力)은 균일(均一)하게 12kg/$cm^2$으로 하여 열압조건(熱壓條件)(온도(溫度), 시간(時間))의 영향(影響))을 아울러 규명(糾明)하였다. Urea-Formaldehyde와 Kraft lignin의 혼합비(混合比)는 중량비(重量比)(N.V.C)로 7:3으로 합성수지(合成樹脂)를 만들어 합판제조(合板製造)를 통(通)하여 구명(究明)를 결과(結果) 다음과 같은 결론(結論)을 얻었다. 1. 본(本) 실험(實驗)의 결과(結果) 요소수지(要素樹脂)의 약(約) 30%가 krfat lignin으로 대체(代替)할 수 있음을 보여준 바, Pulping 공정(工程)의 부산물(副産物)로 얻어진 폐액(廢液)은 합판제조시(合板製造時) 접착제(接着劑)의 대체원(代替源)으로 유효(有效)하다. 2. 경제적관점(經濟的觀點)에서 합판제조(合板製造)를 위한 최적열압조건(最適熱壓條件)은 $160^{\circ}C$에서 3분(分)으로 압착(壓搾)하는 것이 적절(適切)하였다.(상태(常態)): 16.49kg/$cm^2$, 내수(耐水) : 18.56kg/$cm^2$, 내온수(內溫水) : 12.53kg/$cm^2$). 3. 요소-리그닌 접착제(接着劑)로 제조(製造)된 합판(合板)의 전단인장강도(剪斷引長强度)는 양호(良好)한 접착력(接着力)을 나타냈으며, 내수접착력(耐水接着力)($30^{\circ}C$에서 3시간(時間) 심적후(沈積後) 시험(試驗)은 상태접착력(狀態接着力)과 별차이가 없거나 더 높은 인장강도력(引長强度力)을 보여준 바, 내수합판용(耐水合板用) 접착제(接着劑)로 상당한 전망(展望)을 나타냈다.

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The analysis of products from base-catalyzed depolymerization of kraft lignin (크라프트 리그닌의 염기 촉매 분해(BCD)에 의한 부산물의 조성 분석)

  • Kim, Seok Ju;Kim, Yong Sik
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.6
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    • pp.583-593
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    • 2013
  • The based-catalyzed depolymerization (BCD) of kraft lignin isolated from black liquor which the chemical pulping of a mixture of various Southeast Asia hardwood chips was carried out in a batch reactor in the presence of different NaOH concentrations with supercritical methanol. The S:G ratio of the kraft lignin determined by pyrolysis-GC/MS analysis turned out roughly 1.4:1 and main products were vanillic acid, syringol and 3-methoxy catechol. The diethyl ether extracts as phenolic monomers from BCD reaction were produced similar yield among different NaOH concentrations. The 21 compounds were identified by GC/MS analysis in all experiments and major products were catechol, 3-methoxycatechol, 4-methylcatechol, syringol and isovanillic acid. However, it had been shown to be different monomer contents depending on the dosage of NaOH. Catechol, 4-methylcatechol and 3-methoxycatechol were shown to be the dominant monomer from BCD reaction using 7.5 and 3.25% of NaOH concentration whereas syringol, isovanillic acid, 3-methoxycatechol and 4-methylcatechol were determined to be the most typical products under the condition of 1.63% NaOH.

Sizing Efficiency of AKD in Causticizing Calcium Carbonate Filled Paper

  • Wang, Jian;Liu, Ling;Xu, Yong-Jian
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.2
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    • pp.1-7
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    • 2014
  • Causticizing calcium carbonate (CCC) is produced as a by-product in the causticization step of the kraft pulping process. It is often calcined in a rotary lime kiln after being dewatered and reused in the causticizing process. But for the China mill, the conventional recycled way is difficult because the CCC is mainly obtained from non-wood pulping materials, which higher silicon content led to serious silicon obstacle. So it is often discarded as solid waste or used in landfill after dewatering and secondary pollution is brought. In order to prevent its secondary pollution, recent years, the CCC is used as a filler in China papermaking industry. In mill trials, the CCC can be used to replace an amount of precipitated calcium carbonate (PCC). Unfortunately, the application scope and dosage of CCC have been limited due to its lower sizing efficiency than PCC. In this study, the reason for the lower sizing efficiency of alkyl ketene dimer (AKD) when CCC was used as a filler was investigated. The results showed that the materials in green liquid, such as insoluble matter in green liquid, silicon and metal ions, were a little influence on the sizing efficiency of AKD. The higher BET and BJH pore volume of the CCC were the main reason for lower sizing efficiency of AKD when it was used as filler.

Delignification of Lignocellulosic Biomass with High-Boiling Point Solvent and Acidic Catalyst (고비점 용제와 산 촉매에 의한 목질 바이오매스의 탈리그닌)

  • Kim, Kang-Jae;Jung, Jin-Dong;Jung, Soo-Eun;Hong, Sung-Bum;Eom, Tae-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.119-126
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    • 2016
  • In this study, we separated the lignin from the wood by using the high boiling point solvent for developing more environmental friendly pulping method. High boiling point solvents as Ethers, glycols and ketones were used to remove the lignin in the pine wood meals. The Yield and lignin content of residual wood meals was reduced according to the input of the catalyst. Me-C, E-Ca, TEG and MIBK had the best delignification rate of 9 kinds of high-boiling point solvents. At the hydrolysis ratio of the selected solvents, The TEG was highest remain ratio of carbohydrates and the E-Ca was lowest remain ratio of lignin. And the Me-C was most excellent lignin hydrolysis ratio at the low catalyst. The selectivity of delignification of Me-C, E-Ca, TEG and MIBK solvents were 49.6, 49.9, 53.8 and 53.1%, respectively, and its values were similar to those of the commercial Kraft Pulp.

Separation and Utilization of Main Components of Hardwood by Organosolv Pupling (Organosolv 방법(方法)에 의(依)한 활엽수(闊葉樹) 주요(主要) 조성분(組成分)의 분리(分離) 및 이용(利用))

  • Paik, Ki-Hyon;An, Byoung-Jun;Nahm, Won-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.16 no.4
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    • pp.70-78
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    • 1988
  • To separate and utilize the main components of hardwood (Quercus mongolica) by organosov pulping (ester pulping), chips were cooked at various conditions such as; the solvent ratio (acetic acid: ethylacetate: water, 50:25:25; 33:33:34; 25:50:25), maximum temperature (165, 170, $175^{\circ}C$), and cooking times (2, 2.5, 3 hr). The pulps were bleached by the sequences of CEDED, C/DEDED, PEDED. Lignin, sugars, and acetic acid were separated from black liquor and washing liquors. 1. The selective delignification at optimal pulp yield (43-45%) was obtained by cooking at acetic acid: ethylace tate: water ratio of 33:34:34 for 3 hr at $170^{\circ}C$. But in this case, kappa no. of the pulp was not reduced under 60 points. 2. Kappa no. of the pulp could be dropped by an acetone wash to remove reprecipitated lignin a t cooked pulp. 3. The unbleached pulps had a brightness of 45-50%, whereas the bleached pulps gave at 88-93% brightness. Tensile, burst, and tear strengths of the bleached pulps were lower than those of kraft pulp, especially in tear strength. The pulps which were bleached with CEDED sequence were higher in strengths than another bleaching sequences. 4. Lignin of 90-95%(lignin base on wood)was separated from black liquor and washing liquors, while the purified sugars and recovery of acetic acid were a low. An organic phase composed of acetic acid, ethylacetate, and water was separated to a two-phase system by proper adjustment of the solvent ratios.

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Study on the Properties of Kudzu Fibers as a Papermaking Material (칡 섬유의 특성 및 제지용 원료로의 활용방안에 대한 연구)

  • Kim, Chul-Hwan;Lee, Ji-Young;Gwak, Hye-Jeong;Lee, Hui-Jin;Back, Kyung-Kil;Seo, Jung-Min;Park, Hyun-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.2
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    • pp.53-60
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    • 2010
  • Kudzu vine (Pueraria lobata) is a perennial plant and spreads all around in South Korea. Recently the use of leaves, stems and roots of kudzu vine has been investigated in many fields. However, the research on kudzu fibers has not been performed in korean pulp and paper industry. As the stems and roots of kudzu were estimated to contain cellulosic fibers, the possibility of producing a raw material from kudzu fibers in pulp and paper mills was investigated in this study. The stems and roots of kudzu were collected in woods, and then the chemical composition and ash contents was measured. To acquire kudzu pulp, kraft pulping and bleaching of kudzu roots were carried out sequently. After making kudzu pulp, freeness and fiber length were measured, and handsheets was also prepared with kudzu pulp and the properties of handsheets were determined. Consequently, kudzu fibers have lower holocellulose contents than wood fibers and other non-wood fibers. Average fiber length is shorter than that of Sw-BKP, but shows the same level as that of Hw-BKP. The handsheet made from kudzu pulp shows the bulkier structure than those made from Hw-BKP and Sw-BKP.

Development of Modified Printing Hanji Using Alternative Plant Fibers (II) - Printability of Printing Hanji Made of Alternative Plant Fibers - (대체 식물 자원을 이용한 인쇄용 개량한지의 개발 연구(제 2보) - 대체 식물 자원 섬유를 이용한 개량 한지의 인쇄 특성 연구 -)

  • Lee, Ji-Young;Seo, Jeong-Min;Kim, Chul-Hwan;Eom, Tae-Jin;Park, Hyun-Jin;Kim, Sung-Ho;Kim, Gyeong-Chul
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.43 no.2
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    • pp.16-23
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    • 2011
  • This study was carried out to develop the printing Hanji made of mixed raw materials with mulberry bast fibers and alternative plant fibers such as bamboo, soybean stalks, pepper stalk and sea tangle. All alternative plant fibers were produced by the kraft pulping method with 2 stages of bleaching, and used to prepare the modified traditional paper, Hanji for printing purpose. Printing quality of modified Hanji was analyzed by measuring area and Formcircle of halftones and comparing a letter shape printed on paper. The Hanji made of 60% of mulberry bast fibers and 40% of bamboo bleached kraft pulp showed the best printing quality with the smallest area and the largest Formcircle in all modified Hanji. Through the image analysis of form circles of the letters printed on the Hanji, it could also be confirmed that the best printability of the modified Hanji was made using bamboo fibers.

Knowledge Distribution of Business and Science for Development of Packaging from Water Hyacinth

  • UDOMPHOCH, Phinyo;WONGSIRI, Charoensap;MANEEDANG, Weerapattra;PORMSILA, Worapan
    • Journal of Distribution Science
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    • v.20 no.8
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    • pp.81-91
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    • 2022
  • Purpose: The work aimed to integrate and distribute the knowledge of marketing and chemistry for product development, in which individual packaging from water hyacinth was ideal. Research design, data, and methodology: A customer perception was surveyed to guide the preparation process, and eco-packaging preparation followed the perception study. The satisfaction with the packaging using the 4Ps was determined. Results: 159 samples participated in the survey to establish their perceptions. They perceived that eco-packaging was a friendly environment with a score of 4.47. The uses of chemicals and water were less. The design for other functions than a normal function of packaging was preferred. The pulping was done using 3.0 M NaOH. The natural additives of carboxymethyl cellulose (defibering) and corn starch (adhesive) were desired. The paper was characterized according to The National Standard of Kraft paper and was equivalent to the liner board. The prototype of packaging was fabricated as individual packaging. The marketing mix was used to survey 200 samples. The satisfaction with the product was the maximum at 4.53, while the minimum was on price. The online channel was preferred to access the product. Conclusions: Water hyacinth could be added value as eco-packaging that the qualities of pulp were equal to the Kraft paper. Individual packaging from water hyacinth was satisfied.