• Title/Summary/Keyword: iron ore

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The Efficiency Assessment of the Iron Ore Brands Using DEA-AR Model in an Integrated Steel Mill (DEA-AR 모형을 이용한 일관제철소 철광석 브랜드별 효율성 평가)

  • Seong, Deokhyun;Byeon, Gwuiwon
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.255-265
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    • 2013
  • This paper proposes a DEA-AR model for the efficiency evaluation of the iron ore brands in an integrated steel mill. The input factor is defined as unit cost of each brand based on CIF and two output factors are chosen as Fe and Al which are the important ingredients of iron ore. The relative importance between two output factors is determined by several experts using AHP model. The efficiency of each brand is determined using DEA and DEA-AR models. The negative correlation between the DEA-AR efficiency and the unit cost (CIF) is shown as significant whereas no significant correlation exist between the efficiency and the output factors. Also, the Kruskal Wallis rank sum test shows that there exist efficiency differences among the iron ore types whereas no difference is shown among the countries. The result could be utilized in selecting good brands of iron ores based on the DEA-AR efficiency in an integrated steel mill.

A Study on the Combustion Characteristics of Coke and Anthracite in an Iron Ore Sintering Bed (소결층 내에서의 코크스와 무연탄의 연소 특성 비교 연구)

  • Yang, Won;Yang, Kwang-Hcok;Choi, Sang-Min;Choi, Eung-Soo;Ri, Deok-Won;Kim, Sung-Man
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.141-148
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    • 2004
  • Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a few basic analysis and thermo-gravimetric analysis. It was found that coke has a higher reactivity than anthracite due to the difference of surface area and density. Those characteristics are reflected to the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion, which implies the further investigation should be performed for obtaining optimal combustion conditions in the sintering bed.

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A Study on the Combustion Characteristics of Coke and Anthracite in an Iron Ore Sintering Bed (소결층 내에서의 코크스와 무연탄의 연소 특성 비교 연구)

  • Yang, Won;Yang, Kwang-Heok;Choi, Eung-Soo;Ri, Deog-Won;Kim, Sung-Man;Choi, Sang-Min
    • Journal of the Korean Society of Combustion
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    • v.9 no.2
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    • pp.30-37
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    • 2004
  • Coal combustion in an iron ore sintering bed is a key parameter that determines quality of the sintered ores and productivity of the process. In this study, effects of the different types of coal - coke and anthracite - on the combustion in the iron ore sintering bed are investigated by modeling and experiment. Fuel characteristics of coke and anthracite are observed through a set of basic analysis and thermo-gravimetric analysis. Coke has a higher reactivity than anthracite due to the difference of surface area and density, and these characteristics are reflected in the 1-D unsteady simulation of the iron ore sintering bed. Calculation results show that different reactivity of the fuel can affect the bed combustion.

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Oxygen Isotope Study of Mulgeum, Yangseong, Maeri and Kimhae Iron Ore Deposits in Gyeongnam Province, Korea

  • Woo, Young-Kyun;Savin, Samuel M.
    • Journal of the Korean earth science society
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    • v.23 no.1
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    • pp.97-104
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    • 2002
  • Mulgeum, Yangseong, Maeri and Kimhae iron ore deposits in Gyeongnam Province are hydrothermal skarn type magnetite ore deposits in propylitized andesitic rock near the contact with Cretaceous Masanite. Symmetrical zoned skarns are commonly developed around the magnetite veins. The skarn zones away from the vein are quartz-garnet skarn, epidote skarn and epidote-orthoclase skarn. Oxygen isotope analyses of coexisting minerals from andesitic rock, Masanite and major skarn zones, and of magnetite, hematite and quartz were conducted to provide the information on the formation temperature, the origin and the evolution of the hydrothermal solution forming the iron ore deposits. Becoming more distant from the ore vein, temperatures of skarn zones represent the decreasing tendency, but most ${\delta}^{18}O$ and ${\delta}^{18}O_{H2O}$ values of skarn minerals represent no variation trend, and also the values are relatively low. Judging from all the isotopic data from the ore deposits, the major source of hydrothermal solution altering the skarn zones and precipitating the ore bodies was magmatic water derived from the deep seated Masanite. This high temperature hydrothermal solution rising through the fissures of propylitized andesitic rock was mixed with some meteoric water, and occurred the extensive isotopic exchange with the propylitized andesitic rock, and formed the skarns. During these processes, the temperature and ${\delta}^{18}O_{H2O}$ value of hydrothermal solution were lowered gradually. At the main stage of iron ore precipitation, because all the alteration was already finished, the new rising hydrothermal solution formed only the magnetite ore without oxygen isotopic exchange with the wall rock.

Effect of physicochemical properties and feed mix ratios on the carbothermic reductions of iron ore with coke

  • S.R.R. Munusamy;S. Manogaran;F. Abdullah;N.A.M. Ya'akob;K. Narayanan
    • Advances in materials Research
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    • v.13 no.3
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    • pp.161-171
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    • 2024
  • This study aimed to investigate the effect of physicochemical properties and mix ratios of iron ore (oxide feed): coke (reductant) on the carbothermic reductions of iron ore. Coke size was fixed at ≤63 ㎛ while iron ore size varied between 150-63 ㎛ and ≤63 ㎛ respectively. Mix ratios were changed from 100:0 (reference) to 80:20 and 60:40 while the temperature, heating rate and soaking duration in muffle furnace were fixed at 1100 ℃, 10 ℃/min and 1 hour. Particle size analyzer, XRF, CHNS and XRD analyses were used for determination of raw feed characteristics. The occurrence of phase transformations from various forms of iron oxides to iron during the carbothermal reductions were identified through XRD profiles and supported with weight loss (%). XRF analysis proved that iron ore is of high grade with 93.4% of Fe2O3 content. Other oxides present in minor amounts are 2% Al2O3 and 1.8% SiO2 with negligible amounts of other compounds such as MnO, K2O and CuO. Composite pellet with finer size iron particles (≤63 ㎛) and higher carbon content of 60:40 exhibited 45.13% weight lost compared to 32.30% and 3.88% respectively for 80:20 and 100:0 ratios. It is evident that reduction reactions can only occur with the presence of coke, the carbon supply. The small weight loss of 3.88% at 100:0 ratio occurs due to the removal of moisture and volatiles and oxidations of iron ore. Higher carbon supply at 60:40 leads into better heat and mass transfer and diffusivity during carbothermic reductions. Overall, finer particle size and higher carbon supply improves reactivity and gas-solid interactions resulting in increased reductions and phase transformations.

Application of Intra-particle Combustion Model for Iron Ore Sintering Bed (제철 소결공정에 대한 단입자 연소 모델의 응용)

  • Yang, Won;Choi, Sang-Min;Jin, Hong-Jong
    • 한국연소학회:학술대회논문집
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    • 2006.04a
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    • pp.181-188
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    • 2006
  • Operation parameters for large scale industrial facility such as iron making plant are carefully selected through elaborate tests and monitoring rather than through a mathematical modeling. One of the recent progresses for better energy utilization in iron ore sintering process is the distribution pattern of fuel inside a macro particle which is formed with fines of iron ore, coke and limestone. Results of model tests which have been used as a basis for the improved operation in the field are introduced and a theoretical modeling study is presented to supplement the experiment-based approach with fundamental arguments of physical modeling, which enables predictive computation beyond the limited region of tests and adjustment. A single fuel particle model along with one-dimensional bed combustion model of solid particles are utilized, and thermal processes of combustion and heat transfer are found to be dominant consideration in the discussions of productivity and energy utilization in the sintering process.

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Effect of Additional Gaseous Fuel in Iron Ore Sinter Process (제철 소결 공정에서 추가 가스 연료 주입에 따른 영향)

  • Lee, Younghun;Choi, Sangmin;Yang, Won;Cho, Byungkook
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.21-24
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    • 2012
  • In the iron ore sinter process, temperature distribution pattern in sintering bed is related with productivity and quality of sintered ore. Evenly heat distribution make the uniform quality of sintered ore but in normal operating condition, upper part of bed has lack of heat and scarce quality of sintered ore, thus yeild rate is decreased and productivity is diminished. Therefore, using the additional fuel in the upper part of bed is considered and effect of fuel is discussed. (max. 80 words).

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A Study on the Evaluation of Mechanical Characteristics of Iron Ores (철광석의 역학적 특성 평가에 관한 연구)

  • Kim, Jae Myung;Kim, Chan Wook;Suk, Han Gil
    • Resources Recycling
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    • v.23 no.4
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    • pp.12-20
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    • 2014
  • The objective of this study is to investigate the possibility of beneficiation of low grade iron ore. Iron ore A might be upgraded by the mineral liberation effect, while iron ore B was expected to be difficult to upgrade. However, the Fe contents of iron ore B were increased from 68% to 81% by the heat treatment process. Iron ore A was found to possibly enrich the Fe components through the physical separation process, such as magnetic separation, floatation and gravity concentration. In the case of iron ore B, it was possible to concentrate the Fe components through the heat treatment process.

Banded and Massive Iron Mineralization in Chungju Mine(I): Geology and Ore Petrography of Iron Ore Deposits (충주지역 호상 및 괴상 철광상의 성인에 관한 연구(I) : 지질 및 광석의 산출특성)

  • Kim, Gun-Soo;Park, Maeng-Eon;Enjoji, Mamoru
    • Economic and Environmental Geology
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    • v.27 no.6
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    • pp.523-535
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    • 1994
  • The strata-bound type iron ore bodies in the Chungju mine are interbedded with metamorphic rocks which are intruded by Mesozoic granitic rocks. The iron ore deposit occurs as layer or lens shape which are concordant with the metamorphic rocks. The iron ore is classified into banded and massive types based on the mode of texture and occurrence. Grain size and iron-oxides tend to become coarser toward massive ore than banded ore. Banded ores commonly contain internal layers defined by alternating magnetite- rich, hematite-rich, magnetite-hematite, and quartz-rich mesobands. The banded iron ore consists of hematite, magnetite, quartz, feldspar, and minor amounts of biotite, muscovite, chlorite, carbonates, epidote, allanite, and zircon. Massive ores which are characterized by high magnetite content occur in contact of granitic rocks. The massive iron ores consist mostly of magnetite and quartz, with minor amounts of hematite, pyrite, microcline, biotite, muscovite, chlorite, carbonates, epidote, allanite and zircon. Magnetite from banded and massive ores is almost pure $Fe_3O_4$ in composition, including 0.14 to 0.27 wt.% MnO and 0.10 to 0.15 wt.% MnO, respectively. Hematite of the ore contains 0.87 to 1.27 wt.% $TiO_2$ in banded ore and 3.44 to 6.96 wt.% $TiO_2$ in massive ore, respectively. Biotite shows a little compositional variation depending on ore types. Biotite of the banded ore has lower FeO, $TiO_2$ and $Al_2O_3$, and higher MgO and $SiO_2$ than the massive ore. The modes of occurrence and petrography of ore implies that massive ores might have been formed either under more reducing environments or higher temperature condition than banded ore. Banded ores might represent early episode of iron enrichment due to regional metamorphism. Massive ores might be related to the contact metamorphism resulting from late granitic intrusion.

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A Study on Chemical Neutralization and Production of Planting Porous Concrete Using Low-Grade Iron Ore (저 품위 철광석을 사용한 식생용 투수 콘크리트의 중성화 및 제작에 관한 연구)

  • Eun, Hee-Chang;Lee, Min-Su;Bae, Choong-Yeol
    • Journal of Industrial Technology
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    • v.27 no.A
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    • pp.31-38
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    • 2007
  • Recently produced concrete has a tendency to overcome environmental defects. Porous and planting Eco-concrete requires the neutralization process and enough void in concrete to contain water, to pass air freely, and provides necessary nutrients to vegetation roots. The biological environment in concrete is not suitable for planting because the concrete possesses strong alkali constituent of pH 11-13. This study evaluated the strength and serviceability of concrete as well as the chemical characteristics of concrete mixed by low-grade iron ore left in the abandoned mine and treated by Ammonium monohydrogen phosphate, $(NH_4)_2HPO_4$. Test variables include two kinds of coarse aggregates such as crushed stones and low-grade iron ore, the duration time and the period for neutralization treatment by Ammonium monohydrogen phosphate, $(NH_4)_2HPO_4$, and the proportion ratio of cement, blast furnace slag and silica fume.

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