• Title/Summary/Keyword: inspection.calibration

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Inspection of the Knuckle Bracket Holes of a Shock-Absorber using Image Processing Method (영상처리를 이용한 쇽업서버 너클 브라켓 홀 검사 방법)

  • Jeong, Kyu-Won;Ahn, Kye-Un
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.768-775
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    • 2010
  • Automotive industry is a major business area in this country and it becomes more and more important. In order to maintain high quality of vehicles, every parts should be inspected. Among them the inspection job of the knuckle bracket holes of the outer tube of shock-absorber has been done manually until now. So, it takes long time and every product can not be inspected. An automatized inspection system was proposed utilizing machine vision technology, which was composed of a slit beam laser, CCD camera, image processing computer, special jig and illuminating back lights. An algorithm which could process images of the laser and bracket holes, then gave the position, radius, roundness of the holes, was developed. This system was applied for the good and no good products and the performance was confirmed.

A 3D Solder Paste Inspection System Using Multiple Slit Rays (다중 슬릿광을 이용한 3차원 Solder Paste 검사 시스템)

  • Cho, Tai-Hoon;Huh, Byoung-Hweh
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.2
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    • pp.151-157
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    • 2002
  • A 3-dimenstional automatic solder paste inspection system is described that can be used to find defects occurring in solder paste printing process. This system extracts height and volume information very fast as well as area of solder paste printed, using multiple slit ray projection and Galvano-mirror scanning. Methods are presented on calibration of camera and slit projector, real-time image processing of multiple slit images, determination of reference height, and extraction of paste height information are proposed. Performance of the system was successfully demonstrated through field tests.

On the 2D Vision Inspection Algorithm for Semiconductor Chip Package (반도체 패키지의 2차원 비전 검사 알고리즘에 관한 연구)

  • Yu, Sang-Hyun;Kim, Yong-Kwan
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.31 no.12C
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    • pp.1157-1164
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    • 2006
  • In this paper, we proposed a method for measuring accurate positions and sizes of package and balls in a micro BGA. To find defects of BGA accurately, we focused on finding positions of package and balls. After labeling, we detected connected components of package and balls using feature parameters. After the detection of package component, we measured position and size of package by employing rectangular model which was constructed by the package information. After the detection of the ball components, we measured positions and diameters of balls by employing circular models which were constructed by the ball informations. We did calibration based on landmarks to measure real length, and we compared the measured results with the SEM data. Finally, we found that the accuracy of the proposed method is 94% in terms of ball's radius.

Ultrasonic Images Enhancement of the SS Reference Specimen and the Reference Calibration Block for NPPs by the Combining Bases of Support for Spatial Frequency (공간주파수대역에서 기저대역 확장을 통한 원전 대비시험편과 대비 보정 시험편의 초음파 영상 개선)

  • Park, Chi-Seung;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.13 no.10
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    • pp.651-657
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    • 2003
  • Ultrasonic microscope has been used to detect the defects on surface or inner solid. Conventionally, it has used at a single operating frequency. The resolution and quality of the measured images are determined by a characteristic of the transducer of the ultrasonic microscope. The conventional ultrasonic microscope has been used envelope detector to detect the amplitude of reflected signal, but the changes in amplitude is not sensitive enough for specimen with microstructure that in phase. In this paper, we have studied multi-frequency depth resolution enhancement with ultrasonic reflection microscope for the reflectors of a stainless steel reference specimen and a reference calibration block to be used as the material in nuclear power plants for ISI, PSI. Increased depth resolution can be obtained by taking two, three-dimensional images at more that one frequency and numerically combining the results. As results of the experiment, we could get enhanced images with the rate of contrast in proportion and high quality signal distribution for the image to the changing rate of depth for the reflectors of the two kinds of specimens.

Development of a Nuclear Steam Generator Tube Inspection/maintenance Robot

  • Shin, Ho-Cheol;Kim, Seung-Ho;Seo, Yong-Chil;Jung, Kyung-Min;Jung, Seung-Ho;Choi, Chang-Hwan
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2508-2513
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    • 2003
  • This paper presents a nuclear steam generator tube inspection/maintenance robot system. The robot assists in automatic non-destructive testing and the repair of nuclear steam generator tubes welded into a thick tube sheet that caps a hemispherical or quarter-sphere plenum which is a high-radiation area. For easy carriage and installation, the robot system consists of three separable parts: a manipulator, a water-chamber entering and leaving device for the manipulator and a manipulator base pose adjusting device. A software program to control and manage the robotic system has been developed on the NT based OS to increase the usability. The software program provides a robot installation function, a robot calibration function, a managing and arranging function for the eddy-current test, a real time 3-D graphic simulation function which offers remote reality to operators and so on. The image information acquired from the camera attached to the end-effecter is used to calibrate the end-effecter pose error and the time-delayed control algorithm is applied to calculate the optimal PID gain of the position controller. The developed robotic system has been tested in the Ulchin NPP type steam generator mockup in a laboratory.

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Preliminary Study for Image-Based Measurement Model in a Construction Site (이미지 기반 건설현장 수치 측정 모델 기초연구)

  • Yoon, Sebeen;Kang, Mingyun;Kim, Chang-Won;Lim, Hyunsu;Yoo, Wi Sung;Kim, Taehoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.287-288
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    • 2023
  • The inspection work at construction sites is one of the important supervisory tasks, which involves verifying that the building is being constructed by the numerical values specified in the design drawings. The conventional measuring method for inspection involves using tools or equipment such as rulers directly by the personnel at the site, and it is usually confirmed by vision. Therefore, this study proposes an model to measure numerical values on images of the construction site. Through the case study to measure the installation interval of jack supports, the proposed algorithm was verified the effiect and validity. The results of this study suggest that it can support inspection work even in the office, which may have been overlooked by on-site inspectors, and contribute to the digitization of inspection work at construction sites.

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Calibration of Glove-Like Hand Input System for Wearable Computer (웨어러블 컴퓨터용 장갑형 손동작 입력 시스템의 보정)

  • 박용수;이상헌;백윤수
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.209-216
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    • 2000
  • Recently, Wearable Computers have been applied to medical equipments, inspection system, military and various fields of industries. To support the various application of wearable computer, many researches into the input device for wearable computer have been executed. This paper describes the glove-like hand input system for wearable computer. the characteristics of sensed values, and coupling effects between each sensor. Using these characteristics and coupling effects, the general relation between flexion angles of joints and the values from sensors are proposed as exponential functions. Also, the error range of sensed values is proposed and the glove-like hand input system is calibrated as well by the experiments.

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Calibration of Acceleration Plant and Test Rig Design to Dynamic Fracture (동적 파괴에 대한 가속장치의 보정 및 시험장치 설계)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.47-52
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    • 2008
  • The force transducer in the acceleration plant due to dynamic fracture is calibrated by dynamically using the stress pulses from a longitudinal bar. The bar is supported by two strings attached to the ceiling. The bar velocities before and after impact are measured and a full bridge at bar and transducer is formed by the four strain gauges. A transient recorder is used to store the stress pulse signals of force transducer and bar. For the first test series, three point bend test specimens can be chosen by means of test rig design and the inspection as sample experiment in this presented paper is sufficient for proving with the numerical simulation of the specimen model.

A study on the Measurement Algorithm for the Ball Height of BGA Device Using Stereo Vision (스테레오 비젼을 이용한 BGA 소자의 볼 높이 측정 알고리즘에 관한 연구)

  • Kim, Joon-Seek;Park, Young-Soon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.6
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    • pp.26-34
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    • 2006
  • In this paper, We proposed he algorithm for defect extraction and a study of the stereo image modeling o inspect defect for the ball height of BGA(ball grid way) device using 2-dimensional images captured by the BGA device of using the high resolution CCD cameras. This paper propose the package/ball area extraction of BGA device part, the FOV(field of view) calibration part, the top point matching part, and ball height measurement method. Each BGA device propose extraction method by defect, Through the experiment, we verified the result.

Comparison of two different methods of detecting residual caries

  • Vural, Uzay Koc;Kutuk, Zeynep Bilge;Ergin, Esra;Cakir, Filiz Yalcin;Gurgan, Sevil
    • Restorative Dentistry and Endodontics
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    • v.42 no.1
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    • pp.48-53
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    • 2017
  • Objectives: The aim of this study was to investigate the ability of the fluorescence-aided caries excavation (FACE) device to detect residual caries by comparing conventional methods in vivo. Materials and Methods: A total of 301 females and 202 males with carious teeth participated in this study. The cavity preparations were done by grade 4 (Group 1, 154 teeth), grade 5 (Group 2, 176 teeth), and postgraduate (Group 3, 173 teeth) students. After caries excavation using a handpiece and hand instruments, the presence of residual caries was evaluated by 2 investigators who were previously calibrated for visual-tactile assessment with and without magnifying glasses and trained in the use of a FACE device. The tooth number, cavity type, and presence or absence of residual caries were recorded. The data were analyzed using the Chi-square test, the Fisher's Exact test, or the McNemar test as appropriate. Kappa statistics was used for calibration. In all tests, the level of significance was set at p = 0.05. Results: Almost half of the cavities prepared were Class II (Class I, 20.9%; Class II, 48.9%; Class III, 20.1%; Class IV, 3.4%; Class V, 6.8%). Higher numbers of cavities left with caries were observed in Groups 1 and 2 than in Group 3 for all examination methods. Significant differences were found between visual inspection with or without magnifying glasses and inspection with a FACE device for all groups (p < 0.001). More residual caries were detected through inspection with a FACE device (46.5%) than through either visual inspection (31.8%) or inspection with a magnifying glass (37.6%). Conclusions: Within the limitations of this study, the FACE device may be an effective method for the detection of residual caries.