• Structural Engineering and Mechanics
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• v.6 no.2
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• pp.173-183
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• 1998

In the shape design of flexible structures, it is useful to predict the initial shape from the desirable large deformed shapes under some loading conditions. In this paper, we present a numerical procedure of an initial shape determination problem for hyperelastic materials which enables us to calculate an initial shape corresponding to the prescribed deformed shape and boundary condition. The present procedure is based on an Arbitrary Lagrangian-Eulerian (ALE) finite element method for hyperelasticity, in which arbitrary change of shapes in both the initial and deformed states can be treated by considering the variation of geometric mappings in the equilibrium equation. Then the determination problem of the initial shape can be formulated as a nonlinear problem to solve the unknown initial shape for the specified deformed shape that satisfies the equilibrium equation. The present approach can be implemented easily to the finite element method by employing the isoparametric hypothesis. Some basic numerical results are also given to characterize the present procedure.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 1998.10a
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• pp.298-305
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• 1998

The purpose of this study is to propose the method of determining the initial fabric membrane structures surface and membrane patterning procedures. Tension structure, such as, fabric membrane structures and cable-net, is stabilized by their initial prestress and boundary condition. The process to find initial structural overall shape of tension structures produced by initial prestress called Shape Finding or Shape Analysis. One of the most important factor for the design of membrane structures is to search initial smooth surface, because unlike steel or concrete building elements which resist loads in bending, all tension structure forces are carried within the surface by membrane stress or cable tension. To obtain initial surface of fabric membrane element in large deformation analysis, the membrane element is idealized as cable using a technique with Force-density method. and that result is compared with well-known nonlinear numerical method, such as Newton-raphson method and Dynamic relaxation method. The shape resulting from Force-density method has been dealt with as the initial membrane shape and used patterning procedures.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.4
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• pp.207-218
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• 1997

A new blank design method is introduced to predict the blank shape and the strain distribution in the sheet metal forming process. This method deals with only one step from the final shape to the initial blank using the ideal forming theory. Based on this theory, a three-dimensional membrane finite element code has been developed to design an initial blank in the sheet metal forming process. In this paper, the designs of initial blanks for forming a cylindrical cup, a rectangular cup, and a front fender are presented as examples. Also, it compares the two shapes, the target shape with the shape which is deformed from the initial blank using the FEM analysis code. The results illustrate the information that this direct design code is useful in the preliminary design state.

• Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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• 2001.05a
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• pp.139-143
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• 2001

Ring-stiffened cylinders are widely used as the pressure hull of submarines and underwater vehicles. For large ring-stiffened cylinders cylindrical shells are fbricated by cold rolling of flat plates and then welding of curved shells. After forming cylinders ring-stiffeners are welded on th the cylinders. Due to these cold roiling and welding initial shape imperfections and residual stresses exists in fabricated ring-stiffened cylinders. It is well known that the initial shape and material imperfections affect the ultimate strength of ring-stiffened cylinders significantly. In this paper previous researches on the effects of initial shape imperfections and residual stresses are briefly reviewed Recently a numerical analysis computer program was developed to predict the ultimate strength of ring-stiffened cylinders subjected to hydrostatic pressure, which is based on the Dynamic Relaxation technique. This program was employed to numerically investigate those effects. The numerical predictions were substantiated with relevant experimental results.

• Journal of Ocean Engineering and Technology
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• v.13 no.3 s.33
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• pp.12-20
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• 1999

In this paper, method for mapping a three-dimensional shape into the two-dimensional plane will be introduced. This method is referred to geometric modelling and means a transformation between the flat sheet and final surface. The initial blank shape represents the original configuration of the final shape formed into three dimensional surface. The initial constant constant area mapping hypothesis was used in this paper. This technique will be applied to the basic data for an interactive computer design capable of dealing with typical stamping process, including deep parts and complex shapes.

• Proceeding of KASS Symposium
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• 2005.05a
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• pp.125-132
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• 2005

Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The material property of the membrane has strong axial stiffness, but little bending stiffness. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation. In shape finding, membrane structures are unstable structures initially. These soft structures need to be introduced initial stresses because of its initial unstable state, and it happens large deformation phenomenon. And also there are highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore, in this study, to find the structural shape after large deformation caused by Initial stress, we need the shape analysis considering geometric nonlinear ten And the geodesic line on surface of initial equilibrium shape and the cutting pattern generation using the geodesic line is introduced.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.2
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• pp.129-135
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• 1997

Experimental studies have been carried out to obtain uniform cups by one operation of backward extrusion. A lot of factors on dimensional accuracy of backward extruded cups are billet material, billet shape, punch shape, punch velocity, geometry of tool, tool material, and lubrication etc. In manufacturing cup-shaped parts by backward extrusion, it is very important to design the initial billet shape or the preform. The objective of this paper is to find that the shape of the initial billet is related to dimensional accuracy and also to manufacture the more accurate product simultaneously reducing the loss of material as forming the shape of the initial billet by means of upsetting.

• Journal of Korean Association for Spatial Structures
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• v.19 no.1
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• pp.109-116
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• 2019

In this paper, the shape adjustment algorithm of the spoked wheel cable structures with retractable membrane system is studied. The initial tension of the membrane or cable is necessary to form the structure and its value is determined by the design shape. However, due to internal and external environmental influences, its shape may be different from the initial designed shape. In the case of the cable structures covered in this study, tension adjustment is necessary to maintain the designed shape because it influences the tension of the cable depending on the state of the retractable membrane. Therefore, we proposed an adjustment algorithm of an initial shape based on the force method. The effectiveness and validity of the methodology were examined through the applicable cable structures. The results of the shape adjustment analysis of the symmetric spoked wheel cable model were reliable and accurate results were obtained.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.04a
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• pp.275-280
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• 2004

Shape optimization was performed to obtain the precise shape of cutouts including the internal shape of cutouts in laminated composite plates by three dimensional modeling using solid element. The volume control of the growth-strain method was implemented and the distributed parameter chosen as Tsai-Hill fracture index for shape optimization. The volume control of the growth-strain method makes Tsai-Hill failure index at each element uniform in laminated composites under the initial volume. Then shapes optimized by Tsai-Hill failure index were compared with those of the initial shapes for the various load conditions and cutouts. The following conclusions were obtained in this study. (1) It was found that growth-strain method was applied efficiently to shape optimization of three dimensional cutouts in a laminate composite, (2) The optimal shapes of the various load conditions and cutouts were obtained, (3) The maximum Tsal-Hill failure index was reduced up to 67% when shape optimization was peformed under the initial volume by volume control of growth-strain method.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.10
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• pp.2653-2663
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• 1994

The design of sheet metal working processes is based on the knowledge about the deformation mechanism and the influence of the process parameters. The typical geometric process parameters are the die geometry, the initial sheet thickness, the initial blank shape, and so on. The initial blank shape is of vital importance in the most sheet metal forming operations, especially in the deep drawing process, since the forming load and the strain distribution are significantly affected by the shape of an initial blank. The influence of the initial blank shape on a square cup deep drawing process is investigated by the numerical simulation and the experiment. The numerical simulation is carried out by a modified membrane finite element method which takes bending deformation into account. The numerical and experi-mental results show that the initial blank shape have strong influence on the forming load and the strain distribution. The numerical results are compared with the experimental results and other numerical results which are calculated with the membrane theory.