• 제목/요약/키워드: high-s milling

검색결과 164건 처리시간 0.02초

RPC에서 효율적인 도정을 위한 백도조건 결정 (Determination of Whiteness Condition for Efficient Milling in Rice Processing Complex)

  • 김의웅;김훈;김동철;김상숙
    • Journal of Biosystems Engineering
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    • 제30권4호
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    • pp.242-248
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    • 2005
  • There was no useful milling standard to produce high quality milled rice efficiently and adequately in Rice Processing Complex. Therefore, the whiteness of milled rice produced Rice Processing Complexes were different according to Rice Processing Complexes and milling periods at the same Rice Processing Complex. This research was carried out to contribute the production and distribution of high quality milled rice through determination of whiteness condition of milled rice as a milling stndard based on degree of bran removal using New $May-Gr\ddot{u}wald$ reagent dyeing method and taste of cooked rice. The optimum whiteness value of milled rice for efficient milling in Rice Processing Complex was found to be from 40 to 41, while the degree of milling was from $8.9\%\;to\;9.2\%.$ At this whiteness condition, the first derivative of whiteness value according to degree of milling was higher than the average value from brown rice to well milled rice, and the broken kernel ratio was from $3.0\%\;to\;3.4\%.$ This whiteness condition ($40\~41$) could be considered as a milling condition in Rice Processing Complex.

고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구 (An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel)

  • 양진석;허영무;정태성
    • 소성∙가공
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    • 제15권1호
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    • pp.57-64
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    • 2006
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRC 55) is carried out using small diameter ball endmills. Tool lift and wear characteristics under the various machining parameters are investigated Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of the tool wear and material removal rate.

고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구 (An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel)

  • 허영무;정태성;양진석
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 금형가공,미세가공,플라스틱가공 공동 심포지엄
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    • pp.114-120
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    • 2005
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRc 55) is carried out using small diameter ball endmill. Tool lift and wear characteristics under the various machining parameters are investigated. Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of tool wear and material removal rate.

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기계적 합금화법으로 제조된 고온 수전해용 Ni/YSZ 전극의 미세구조 특성 (Microstructural Characteristics of Ni/YSZ Cermet for High Temperature Electrolysis by Mechanical Alloying)

  • 박근만;채의석;홍현선;추수태
    • 한국재료학회지
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    • 제14권10호
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    • pp.743-748
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by the direct ball milling of Ni and YSZ powder. The ball milling was carried out in dry process and in ethanol with varying milling time. While the dry-milling decreased the average size from 65 to $80{\mu}m$, the wet-milling decreased the average size down to $10{\mu}m$. In addition, very fine particles less than $0.1{\mu}m$ were observed in the wet-milling condition. The subsequent process of cold-pressing and sintering at $900^{\circ}C$ for 2 h did not affect the particle size of dry-milled powder. The electrical conductivity of the dry-milled Ni/YSZ cermet showed the value of $5{\times}10^{2}\;S/cm$ and this value was increased to $1.4{\times}10^{4}\;S/cm$ after the sintering at $900^{\circ}C$ for 2 h.

$MgB_2$ 초전도체의 합성에 미치는 고에너지 밀링에 의한 초기 보론 분말의 특성 (Characterization of the High Energy Milled Boron Precursor Powders in the Synthesis of $MgB_2$ Superconductor)

  • 이지현;신승용;김찬중;박해웅
    • Progress in Superconductivity
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    • 제9권1호
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    • pp.74-79
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    • 2007
  • We characterized the highly refined boron precursor powders which were attrition milled for different milling times. $MgB_2$ powder precursor was formed from elemental crystalline Mg and amorphous B powder. The microstructure was investigated by SEM. SEM results indicate that the size of the milled powders was reduced with increasing milling time, which were varied from 0 to 8 hours. We also studied thermal behavior of the starting precursor by DSC as a function of milling time. The thermal behavior of the powder precursors was influenced by milling time. In order to determine the thermal events at DSC peaks, we annealed the milled powder mixture at $600^{\circ}C$ and $650^{\circ}C$ under protective gas and then analyzed the formation of $MgB_2$ by the XRD. We observed that superconducting $MgB_2$ phase was formed at lower temperature by the longer high energy milling. These results show that the high energy milling of the boron precursor powder can improve the reactivity for the formation of $MgB_2$.

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엔드밀에 의한 고속가공시 표면형상 해석 (Topography Analysis in High Speed Working by Flat Endmill)

  • 배효준;이상재;서영백;박흥식
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.79-88
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    • 2002
  • High speed machining system have been used in industrial because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study proposed to decide best manufacturing cutting condition for surface roughness and rapid manufacturing tune by using computer Image processing system and 3D modelling. Until the 16,000 rpm, the surface roughness is decreased rapidly, but it is not over that. The 22,000 rpm is the spindle speed with the optimum surface in the high speed end-milling. In the case of the feed rate with 2,000 mm/mm and 8,000 mm/mm, the surface roughness is better than 4,000 mm/min and 6,000 mm/min. By using the 3D modelling, it is effectively represented shape characteristics of working surface m high speed end-milling.

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회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정 (Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis)

  • 류미라;이상재;배효준;진동규;전태옥;박흥식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1822-1827
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

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볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향 (The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel)

  • 이영주;원시태;허장회;박동순;김은수;김기표
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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Fabrication of Fe-TiC Composite by High-Energy Milling and Spark-Plasma Sintering

  • Tuan, N.Q.;Khoa, H.X.;Vieta, N.H.;Lee, Y.H.;Lee, B.H.;Kim, J.S.
    • 한국분말재료학회지
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    • 제20권5호
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    • pp.338-344
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    • 2013
  • Fe-TiC composite was fabricated from Fe and TiC powders by high-energy milling and subsequent spark-plasma sintering. The microstructure, particle size and phase of Fe-TiC composite powders were investigated by field emission scanning electron microscopy and X-ray diffraction to evaluate the effect of milling conditions on the size and distribution of TiC particles in Fe matrix. TiC particle size decreased with milling time. The average TiC particle size of 38 nm was obtained after 60 minutes of milling at 1000 rpm. Prepared Fe-TiC powder mixture was densified by spark-plasma sintering. Sintered Fe-TiC compacts showed a relative density of 91.7~96.2%. The average TiC particle size of 150 nm was observed from the FE-SEM image. The microstructure, densification behavior, Vickers hardness, and fracture toughness of Fe-TiC sintered compact were investigated.

제강슬래그 처리 및 재활용의 최적화를 위한 분쇄 특성에 관한 연구 (The Study of Milling Properties for Optimization of Treatment and Recycling of Converter Slag)

  • 구성은;황경진;김동수
    • 대한환경공학회지
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    • 제22권6호
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    • pp.1139-1148
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    • 2000
  • 산업 폐기물 중 다량으로 발생하는 제강슬래그의 재활용을 위하여 -14/+24mesh 정도 크기의 슬래그를 미분말로 분쇄시 최적 조건을 조사하고 경제적인 분쇄조건을 확립하기 위하여 요구되는 동력을 산출하였다. 이를 위한 분쇄조건으로 ball mill의 회전속도, 분쇄시간, ball의 충진량, 시료의 충진량과 크기 등을 선정하였고 이에 대한 분쇄효율을 산출하였다. 본 연구에서는 임계회전속도의 79% 정도에 해당되는 값이 최적의 회전속도인 것으로 조사되었다. 분쇄시간에 따른 분쇄정도는 일반적으로 시간이 증가함에 따라 증가하는 것으로 나타났지만 분쇄 초기에 비해 분쇄가 더 진행될수록 분쇄효율은 감소하는 것으로 나타났다. Ball의 충진율은 mill내부 용량의 50%인 경우에 최척의 분쇄효율을 보였고, 시료의 충진량과 크기에 따른 입도초사 실험 에서는 시료의 충진량이 적고 원시료의 크기가 작을수록 분쇄정도는 증가하였다. 위의 결과에 의해 Bond의 식을 사용하여 동력효율을 계산한 결과 분쇄시간이 길수록 그리고 회전속도가 최적인 조건에서 동력효율이 가장 크게 나타나고 있음이 관찰되었다.

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