• Title/Summary/Keyword: high-performance foamed concrete

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Foamed Concrete with a New Mixture Proportioning Method Comparable to the Quality of Conventional ALC Block (ALC 블록성능의 기포콘크리트 배합설계 연구)

  • Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.1
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    • pp.1-7
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    • 2015
  • The objective of this study is to develop a high-performance foamed concrete made with a new mixture proportioning as an alternative of autoclaved lightweight concrete (ALC) block. For the early-strength gain of the foamed concrete under an atmospheric curing condition, the binders and chemical agents were specially contrived as follows: 3% anhydrous gypsum was added to ordinary portland cement (OPC) in which $3CaO{\cdot}SiO_2$ content was controlled to be above 60%; and the content of polyethylene glycol alkylether in a polycarboxylate-based water-reducing agent was modified to be 28%. Using these binders and chemical agents, 11 mixes were prepared with the parameters of W/B ratio (30% to 20% in a interval of 2.5%) and unit binder content ($400kg/m^3$ to $650kg/m^3$ in a interval of $50kg/m^3$). The quality and availability of the mixed foamed concrete were examined according to the minimum requirements specified in the KS for ALC block and existed conventional foamed concrete. The measured properties satisfied the minimum requirement of KS for ALC block and proved that the developed high-performance foamed concrete had considerable potential for practical application.

Properties of Lightweight Foamed Concrete According to Animality Protein Foaming Agent Type (동물성 기포제 종류별 경량기포 콘크리트의 특성)

  • Lim, Jeong-Jun;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.34-35
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    • 2019
  • In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

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Properties of the Spalling and Fire Resistance on the High Strength RC Column attached with the Stone Panel Using Lightweight Foamed Concrete (경량기포 콘크리트를 이용한 석재패널 부착 고강도 RC 기둥의 내화 및 폭렬특성)

  • Lee, Dong-Gyu;Beak, Dea-Hyun;Kim, Won-Ki;Jo, Yong-Beak;Han, Min-Choel;Han, Choen-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.19-22
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    • 2007
  • This study discussed the prevention of the spalling and improvement of the fire resistance performance how to fill up lightweight foamed concrete on high strength RC column attached with the stone panel. The destructive spalling extremely occur caused by sudden high temperature and increased vapor pressure corresponding to falling the ston panel at all RC column, and the steel bar is exposed. The stone panel fall off about 30 minutes and spalling occur about 70 minutes on Plan RC column, fire endurance paint, and fire endurance mortar, so it can be confirmed that fire endurance paint and mortar, which is used as fire endurance material, are not effective. In the other side, it can be protected from fire about $120{\sim}140$ minutes when the lightweight foamed concrete is used as fire endurance material. For the weight loss after the fire test, plain is 33, fire endurance paint is 37%, and fire endurance mortar s 40.7%. And W/B 60%-3 is 53.4%, 60%-1.5 is 40.1%,65%-3 is 39.4%, and 65%-1.5% is 47.1. Overall, the weight loss of the plain is lower than that of the lightweight foamed concrete.

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Properties of Lightweight Foamed Concrete According to the Replacement Ratio of Waste Concrete Sludge and Variation of Foam Ratio (폐콘크리트슬러지 대체율과 기포혼입률 변화에 따른 경량기포콘크리트의 특성)

  • Lee, Jung-Goo;Kim, Jae-Won;Choi, Hun-Gug;Kang, Cheol;Lee, Do-Heun;Kim, Jin-Man
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.11a
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    • pp.53-56
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    • 2007
  • Recently, waste concrete emission has been increased by acceleration of urban development and the rapid growth of redevelopment projects, so recycling of waste concrete is actively progressed, But the usage is limited to a lower value added such as the roadbed material etc. To produce the high quality recycled aggregate, breaking and washing process is added to the existing process and inevitably increases the occurrence of particle, because old mortal is included in the recycled aggregate. Therefore, this study purpose is analysis the properties of lightweight foamed concrete made by waste concrete sludge which is the by-product from produce the recycled aggregate. In result, possibility of manufacture of lightweight foamed concrete which gives equal performance compared with ALC was detect(scope of density : $0.5{\sim}0.6$, scope of compressive strength : $3.5{\sim}4.0MPa$). And scope of porosity is as follow ; total porosity : $27{\sim}30%$, open porosity : $1{\sim}5%$

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A Fundamental Study on the Quality Improvement of Lightweight Foamed Concrete with Admixture Types (혼화재료에 의한 경량기포 콘크리트의 품질향상에 관한 기초적 연구)

  • Shin Jae-Kyung;Jeong Kwang-Bok;Lee Youl-Koo;Lee Gun-Cheol;Yoon Gi-Won;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.35-38
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    • 2006
  • This study investigated fundamental properties of lightweight foamed concrete using cement kiln dust (CKD) and both fly ash(FA) and stability agent. Test results showed that concrete incorporating more amounts of admixture decreased slump flow and it caused increase of superplasiticizer in order to secure the fluidity performance. In addition concrete adding stability agent showed stable flow state, resisting segregation of materials and decreasing bleeding capacity. Sinking depth of concrete incorporating 20% of CKD and adding 0.002% of stability agent was indicated at 0mm. For the properties of hardened concrete. compressive strength of concrete incorporating CKD declined due to a lower appearance density, compared with other specimens. The difference of that was not very significant and the value of ail specimen was higher than KS range. Moreover strength of concrete incorporating CKD was even higher at curing temperature $5^{\circ}C$. Tensile strength ratio of concrete incorporating CKD was indicated between 0.50 to 0.59, which is higher value than control concrete. Heat conductivity of concrete incorporating FA was under the KS range while concrete incorporating 20% of CKD was satisfied in KS. Concrete adding stability agent improved insulation performance due to the lower heat conductivity. In conclusion, it is possible that concrete incorporating 20% of CKD and adding 0.002% of stability agent can secure high quality of lightweight foamed concrete.

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Evaluation of Characteristics of Water Retaining Material for Water Retaining Pavement using High Absorptiveness Resin and Foamed Concrete (고흡수성 수지와 기포콘크리트를 이용한 보수성포장용 보수재 성능 평가)

  • Lee, Soo-Hyung;Yoo, In-Kyoon
    • 한국방재학회:학술대회논문집
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    • 2008.02a
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    • pp.321-324
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    • 2008
  • Water retaining pavement is a pavement to lower the surface temperature by using evaporation of the water that the pavement contains when the pavement is heated by the sun in the daytime, so, to improve performance, the performance can absorb water. Most of the high-performance material that absorbs water swell $2\sim3$ times as much volume when it contact with water. Water retaining material exists independently of the material in the cement. so it doesn't have the space to expand. Therefore, the performance of absorbing water is decreased. Therefore, this study was to develop a foamed concrete and evaluation of performance characteristics using high absorptiveness resin. The result has been evaluated as excellent compared to other materials.

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Properties of Light-weight Concrete containing Foamed Glass as a part of Fine Aggregate (발포유리소재를 잔골재로 부분 치환한 경량콘크리트의 특성)

  • Lee, Jin-Woo;Park, Hee-Gon;Bae, Yeoun-Ki;Lee, Jae-Sam;Lee, Keun-Haeng;Moon, Sung-Whan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.113-116
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    • 2008
  • In these days, properties of concrete has been demanded to be high performance because concrete structure was bigger and higher. So studies on high strength concrete and lightweight concrete has been frequently done. But lightweight concrete has been used to limited non-structural elements in th country. Lightweight aggregate mixed with lightweight concrete was only coarse aggregate in case of the structural lightweight concrete. In the country studies on the lightweight concrete was poor and unvaried. Also it is difficult to be practical use of lightweight concrete was that it has been expensive. It was study on the using fine lightweight aggregate with lightweight concrete to crushed by-products and wastes to get to make foamed glass with recycled glass. So it was tested by fine aggregate standard and mixed with.

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Properties of Foamed Concrete According to Types and Concentrations of Foam Agent (기포제 종류 및 희석 농도에 따른 기포 콘크리트의 특성)

  • Kim, Jin-Man;Jeong, Ji-Yong;Hwang, Eui-Hwan;Shin, Sang-Chul
    • Journal of the Korea Concrete Institute
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    • v.24 no.1
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    • pp.61-70
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    • 2012
  • Recently, the government has been working feverously to save energy and reduce greenhouse gas emission by enacting Basic Act on Low Carbon Green Growth at the national level. Improving the insulation performance of building exterior and insulator can reduce the energy in the building sector. This study is about developing light-weight foamed concrete insulation panel that can be applied to buildings to save energy and to find the optimal condition for the development of insulation materials that can save energy by enhancing its physical, kinetic and thermal characteristics. Various experimental factors and conditions were considered in the study such as foam agent types (AES=Alcohol Ethoxy Sulfate, AOS=Alpha-Olefin Sulfonate, VS=Vegetable Soap, FP=Fe-Protein), foam agent dilution concentration (1, 3, 5%), and foam percentage (30, 50, 70%). Experiment results indicated that the surface tension of aqueous solution including foam agent, was lower when AOS was used over other foam agents. FP produced relatively stable foams in 3% or more, which produced unstable foams containing high water content and low surface tension when diluted at low concentration. Depending on foam agent types, compressive strength and thermal conductivity were similar at low density range but showed some differences at high concentration range. In addition, when concentrations of foam agent and foaming ratio increased, pore size increased and open pores are formed. In all types of foam agent, thermal conductivity were excellent, satisfying KS standards. The most outstanding performance for insulation panel was obtained when FP 3% was used.