• Title/Summary/Keyword: high temperature wear

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Improvement of Surface Properties of Ti-6A1-4V Alloy by Low Pressure Carburizing (저압 침탄에 의한 Ti-6Al-4V 합금의 표면 특성 개선)

  • Kim, J.H.;Park, J.D.;Kim, S.W.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.4
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    • pp.191-196
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    • 2003
  • For improvement of the wear performance of Ti alloy, vacuum-carburizing technique was tried for the first time using propane atmosphere. During the low pressure carburizing carbide was formed at the surface and carbon transfer was occurred from the carbide to the matrix. It was found that: (i) surface hardness increased with the reduction of operating pressure and time; (ii) optimum hardness distribution could be obtained with the proper choice of temperature and carbon flux control; and, (iii) case depth was largely influenced not by time but by temperature. The two steps process was recommended for obtaining thick case depth and high surface hardness of Ti alloy. For the low oxygen partial pressure, it was necessary to introduce additional CO gas to the atmosphere.Grain boundary oxidation and non-uniformity could be prevented.

Corrosion and Sliding Properties of the Nickel-Based Alloys for the Valve Seats Application

  • Honda, Tadashi
    • Corrosion Science and Technology
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    • v.7 no.2
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    • pp.92-98
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    • 2008
  • This paper describes the experiments of the corrosion and the sliding tests of the nickel-based alloys for the gate valve seating materials used at high pressure and temperature. The general corrosion rates and IGC susceptibility are tested in pressurized water at 533 K and 575 K and in Strauss test solution. The sliding tests have been done in pressurized water at 293 k, 473 K and 573 k. The alloys containing above 10% chromium may have the anti-corrosion properties that could be applied to the valve seats for the power plants. The good sliding performance and the good pressure tightness are obtained when the disc specimens that have hardness 500 to 600 Hv combined with the seat specimens that have hardness 250 to 410 Hv containing about 40 percent of iron. The large size gate valves sliding tests have certified the test results. The anti-wear properties of the seat alloy and the anti-IGC susceptibility of the disc alloy could be improved by the addition of silicon and niobium, respectively.

Cutting method of tungsten carbide material using hot machining (고온가공기법을 이용한 초경소재 가공기술)

  • 이채문;이득우;정우섭;김상기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.365-369
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    • 2004
  • The Advantages of hot machining are the reduction of cutting forces, tool wear, and the increase of material removal rates. In this study, a hot-machining using gas flame heating characteristics of milling by CBN tip was analyzed, and the influence of the surface temperature and the depth of cut on the tool life were investigated. The results show that hot machining of tungsten carbide-alloyed is more effective than conventional machining. In addition, some advantages obtained from hot machining, such as decrease of tool wear and cutting force, high surface quality.

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The Characteristic Evaluations of Oxygen Gas Assisted Dry Micro Electrical Discharge Machining (고압 $O_2$ 가스를 이용한 기체 미세방전가공의 특성 평가)

  • Yoo B.H.;Min B.K.;Lee S.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1571-1574
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    • 2005
  • Generally, the kerosene or the deionized water has been used for dielectric fluid in the electrical discharge machining. The spark occurs when the voltage is over the breakdown voltage and induces high temperature. In this study, the Oxygen gas is used as the dielectric. The voltage behavior in the dry Micro Electrical discharge machining is compared with that of the conventional Micro Electrical discharge machining. The dry Micro EDM has some advantages. The electrode wear isvery smaller than that of the conventional Micro EDM. The contamination in the dry Micro EDM can be drastically reduced comparing to that of the conventional Micro EDM. The Oxygen gas can be replaced as the dielectric successfully.

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The Characteristic and Formation of Ti(B,N) Films on Steel by EA Hot Filament CVD (EA hot filament CVD system을 이용하여 금형공구강에 증착한 Ti(B,N)박막의 합성과 특성에 관하여)

  • Yoon, Jung-H.;Choi, Yong;Choe, Jean-I.
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.4
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    • pp.585-589
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    • 2012
  • The characteristics of interface layer and the effect of mole fraction of inlet gas mixture($B_2H_6/H_2/N_2/TiCl_4$) on the microstructure of Ti(B,N) films were studied by microwave plasma hot filament CVD process. Ti(B,N) films were deposited on a substrate(STD-61) to develop a high performance of resistance wear coating tool. Ti(B,N) films were obtained at a gas pressure of 1 torr, bias voltage of 300 V and substrate temperature of $480^{\circ}C$ in $B_2H_6/H_2/N_2/TiCl_4$gas system. It was found that TiN, $TiB_2$, TiB and hexagonal boron nitride(h-BN) phases exist in thin layer on the STD-61.

The factors involved in the wear-out of the thin oxide film (얇은 산화막의 Wear-out 현상과 제인자)

  • Kim, Jae-Ho;Yi, Seung-Hwan;Kim, Chun-Sub;Sung, Yung-Kwon
    • Proceedings of the KIEE Conference
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    • 1989.07a
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    • pp.359-363
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    • 1989
  • Recently, it is reported that the behavior of thermal $SiO_2$ under high electric field and current condition has a major effect on MOS device degration. Furthermore, when thin oxide films are applied in practical device, the presence of oxide defects will be a serious problem. In this paper, because TDDB is the useful method to measure the effective density of defects, we stressed MOS structure that is 150 A of thermally grown $SiO_2$as a function of electric field (9-19 MV/cm), temperature ($22^{\circ}C$ - $150^{\circ}C$) and current. By examing TDDB under positive voltage, long-term oxide breakdown reliabiliy is described. From these data, breakdown wearout limitation for the oxide films can be characterized.

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Wear and Chip Formation by the Tool on Cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭기 공구에 따른 마모와 칩생성)

  • 김우순;김경우;김동현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.30-35
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    • 2001
  • Nickel-based heat resisting alloys are commonly used for high temperature application such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloys was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) ara available for the difficult-to-cut-materials such as Nickel-based heat resisting alloys and etc.

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Factors Controlling Friction Coefficient of WS$_2$ Solid Lubricant (각종 응용환경에서 WS$_2$ 고체윤활제의 마찰 계수)

  • 신동우;윤대현;최인혁;김인섭
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.110-116
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    • 1997
  • The tribological behaviour of WS$_2$ solid lubricant was investigated using a ball-on-disk type tester. The WS$_2$ powder was spray-coated at room temperature and the effects of specimen configuration, atmosphere, applied load and rotating spccd on the friction coefficient was examined. WS$_2$ coated ball and disk showed the lowest friction coefficient of 0.05 in the nitrogen atmosphere under 0.3 kgf and 100 rpm, whereas relatively high coefficient of 0.1 - 0.15 was observed in air atmosphere. This confirmed that the spray-coated WS$_2$ solid lubricant was effective in reducing the friction coefficient and improving wear life in nitrogen atmosphere.

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Wear and chip Formation by the tool on cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭시 공구에 따른 마모와 칩생성)

  • 윤주식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.264-269
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    • 2000
  • Nickel-based heat resisting alloys are commonly used for high temperature applications such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloy was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) are available for the difficult-to-cut-materials such as Nickel-based heat resisting alloy and etc..

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A Study on Silicon Nitride Based Ceramic Cutting Tool Materials

  • Park, Dong-Soo
    • Tribology and Lubricants
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    • v.11 no.5
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    • pp.78-86
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    • 1995
  • The silicon nitride based ceramic cutting tool materials have been fabricated by gas pressure sintering (GPS) or hot pressing (HP). Their mechanical properties were measured and the effect of the fabrication variables on the properties were examined. Also, effect of adding TiN or TiC particulates on the mechanical properties of the silicon nitride ceramics were investigated. Ceramic cutting tools (ISO 120408) were made of the sintered bodies. Cutting performance test were performed on either conventional or NC lathe. The workpieces were grey cast iron, hardened alloy steel (AISI 4140, HRc>60) and Ni-based superalloy (Inconel 718). The results showed that fabrication variables, namely, sintering temperature and time, exerted a strong influence on the microstincture and mechanical properties of the sintered body, which, however, did not make much difference in wear resistance of the tools. High hardness of the tool containing TiC particulates exhibited good cutting performance. Extensive crater wear was observed on both monolithic and TiN-containing silicon nitride tools after cutting the hardened alloy steel. Inconel 718 was extremely difficult to cut by the current cutting tools.