• Title/Summary/Keyword: high strength materials

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Flame Resistance Performance of Architectural Membrane According to Woven Fabrics and Coating Materials (직포 및 코팅재 타입에 따른 건축용 막재의 난연성능)

  • Kim, Ji Hyeon;Song, Hun
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.6
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    • pp.545-551
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    • 2016
  • Membrane structures which can be used large spatial structure are being expanded because of various advantages. However, despite the diverse membrane structure buildings and materials, the standard for membrane material performance that considering fire safety is still inadequate. Therefore, this study applied basalt or glass woven fabric with flame resistance on architectural membrane, and report the fire safety for architectural membrane using the strength properties, flammability and incombustibility. From the test result, the architectural membrane using basalt or glass woven fabric showed a low heat release rate and total heat release. Therefore, it was confirmed that the fire safety is relatively high.

Fabrication and Characterization of Alumina-TZP(3Y) Composite Ceramics (알루미나-TZP(3Y) 세라믹스 복합체의 제조 및 기계적 특성)

  • Yoon, Jea-Jung;Chun, Myoung-Pyo;Nahm, San
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.170-174
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    • 2015
  • Composite ceramics of alumina-TZP(3Y) have good mechanical and electrical properties. So, They have been used as high strength refractory materials and thick film substrates, etc. In this study, Composite ceramics of alumina-TZP(3Y) were fabricated by uniaxial pressing and sintering at 1,400, 1,500, and $1,600^{\circ}C$, and their microstructures and mechanical properties were investigated. As the TZP(3Y) content in composite ceramics increases from 20 wt.% to 80 wt.%, the fracture toughness increases monotonically, which seems to be related to the higher relative density and/or toughening mechanism by means of stabilized tetragonal zirconia phase at room temperature. In contrast to the fracture toughness, Vickers hardness of the composite ceramics shows maximum value (1,938 Hv) at a 40 wt.% of TZP(3Y). The result of Vickers hardness is likely to be due to more dense sintered microstructure of composite ceramics than pure alumina and reinforcement of composite ceramics with TZP(3Y), considering that Vickers hardness of pure $Al_2O_3$ is greater than that of TZP(3Y). It is also shown that the $ZrO_2$ particles are $l^{\circ}Cated$ between $Al_2O_3$ grains and suppress grain growth each other.

Effect of NbC Carbide Addition on Mechanical Properties of Matrix-Type Cold-Work Tool Steel (매트릭스(matrix)형 냉간금형강의 기계적 특성에 미치는 NbC 탄화물 첨가의 영향)

  • Kang, Jun-Yun;Kim, Hoyoung;Son, Dongmin;Lee, Jae-Jin;Yun, Hyo Yun;Lee, Tae-Ho;Park, Seong-Jun;Park, Soon Keun
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.5
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    • pp.239-249
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    • 2015
  • Various amount of NbC carbide was intentionally formed in a matrix-type cold-work tool steel by controlled amount of Nb and C addition. And the effect of NbC addition on the mechanical properties was investigated. Four alloys with different Nb and C contents were cast by vacuum induction melting, then hot forging and spheroidizing annealing were conducted. The machinability of the annealed specimens was examined with 3 different cutting tools. And tensile tests at room temperature were conducted. After quenching and tempering, hardness and impact toughness were measured, while wear resistance was evaluated by disk-on-plate type wear test. The increasing amount of NbC addition resulted in degraded machinability with increased strength, whereas the absence of NbC also led to poor machinability due to high toughness. After quenching and tempering, the additional NbC improved wear resistance with increasing hardness, whereas it deteriorated impact toughness. Therefore, it could be found that a moderate addition of NbC was desirable for the balanced combination of mechanical properties.

A Study on Spot-Welding Characteristics and Material Analysis of Boron Steel for Hot-Stamping under Different Heat-Treatment Conditions (핫스탬핑용 보론 강판의 열처리 조건에 따른 재질분석 및 점용접 특성 연구)

  • Je, Hwan-Il;Son, Chang-Suk;Nam, Ki-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.383-391
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    • 2011
  • The hot-stamping technique is used to manufacture high-strength parts by press forming by heating at a temperature above the Austenite transformation temperature and then rapid cooling. Boron steel, which contains a very small amount of boron, is one of the materials used for hot stamping. The purpose of this study is to show the microstructures and to investigate the mechanical properties under different heat-treatment conditions. The heat treatment of water quenching was conducted at the various temperatures and different elapsed times. These can be practical data useful when boron steels are used for hot stamping. Furthermore, the microstructures and mechanical properties of the spot-welded specimen with coatings and counterpart materials (SPRC 340, SPRC 590) is investigated in order to determine the welding characteristics of boron steel at different welding condition.

Effects of TiN and ZrN Coating on Surface Characteristics of Orthodontic Wire (교정용 와이어의 표면특성에 미치는 TiN 및 ZrN 코팅영향)

  • Kim, W.G.;Kim, D.Y.;Choe, H.C.
    • Journal of Surface Science and Engineering
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    • v.41 no.4
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    • pp.147-155
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    • 2008
  • The dental orthodontic wire provides a good combination of strength, corrosion resistance and moderate cost. The purpose of this study was to investigate the effects of TiN and ZrN coating on corrosion resistance and physical property of orthodontic wire using various instruments. Wires(round type and rectangular type) were used, respectively, for experiment. Ion plating was carried out for wire using Ti and Zr coating materials with nitrogen gas. Ion plated surface of each specimen was observed with field emission scanning electron microscopy(FE-SEM), energy dispersive X-ray spectroscopy(EDS), atomic force microscopy(AFM), vickers hardness tester, and electrochemical tester. The surface of TiN and ZrN coated wire was more smooth than that of other kinds of non-coated wire. TiN and ZrN coated surface showed higher hardness than that of non-coated surface. The corrosion potential of the TiN coated wire was comparatively high. The current density of TiN coated wire was smaller than that of non-coated wire in 0.9% NaCl solution. Pit nucleated at scratch of wire. The pitting corrosion resistance $|E_{pit}-E_{rep}|$ increased in the order of ZrN coated(300 mV), TiN coated(120 mV) and non-coated wire(0 mV).

Improvement of the Mechanical Properties of Al-7Si-0.35Mg Cast Alloys by the Optimised Combination of Alloying Elements and Heat Treatment (합금원소 첨가 및 열처리 공정 제어를 통한 Al-7Si-0.35Mg 주조재 합금의 기계적 특성 향상)

  • Cho, Young-Hee;Lee, Jung-Moo;Jin, Jin-Woo;Jung, Jae-Gil
    • Journal of Korea Foundry Society
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    • v.36 no.1
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    • pp.1-9
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    • 2016
  • Improvement of the mechanical properties of a commercial aluminium casting alloy, A356, was achieved through an optimised combination of alloying elements, modification, and heat treatment. 0.7 wt.% Cu and an additional 0.2 wt.% Mg were added to an Al-7Si-0.35Mg alloy for strengthening at both room and elevated temperatures, whilst a subsequent decrease in the ductility was compensated for by the modification of eutectic Si by Sr addition at a level of up to 110 ppm. It was found that the dissolution of Cu-rich or Mg-rich phases could be maximised by solid-solutionising an alloy with 40 ppm Sr at $530^{\circ}C$, increasing the tensile and yield strengths to 350 MPa and 297 MPa, respectively, with a reasonably high strain of 5% after peak-aging at $210^{\circ}C$. Further addition of Sr up to 110 ppm is, however, more likely to interfere with the dissolution of the Cu-rich or Mg-rich phases during solid solution treatment, resulting in a slight decrease in both tensile and yield strengths at room temperature. Besides the Cu addition, such undissolved phases, on the other hand, may contribute to elevated temperature strength at $200^{\circ}C$.

Tribology Coating Study of Thick DLC (ta-C) Film (DLC (ta-C) 후막코팅을 위한 트라이볼로지 코팅 연구)

  • Jang, Young-Jun;Kang, Yong-Jin;Kim, Gi Taek;Kim, Jongkuk
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.125-131
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    • 2016
  • In recent years, thick ta-C coating has attracted considerable interest owing to its existing and potential commercial importance in applications such as automobile accessories, drills, and gears. The thickness of the ta-C coating is an important parameter in these applications. However, the biggest problems are achieving efficient coating and uniformity over a large area with high-speed deposition. Feasibility is confirmed for the ta-C coating thickness of up to 9.0 µm (coating speed: 3.0 µm/h, fixed substrate) using a single FCVA cathode. The thickness was determined using multiple coating cycles that were controlled using substrate temperature and residual stresses. In the present research, we have designed a coating system using FCVA plasma and produced enhanced thick ta-C coating. The system uses a specialized magnetic field configuration with stabilized DC arc plasma discharge during deposition. To achieve quality that is acceptable for use in automobile accessories, the magnetic field, T-type filters, and 10 pieces of a multi-cathode are used to demonstrate the deposition of the thick ta-C coating. The results of coating performance indicate that uniformity is ±7.6 , deposited area is 400 mm, and the thickness of the ta-C coating is up to 5.0 µm (coating speed: 0.3 µm/h, revolution and rotation). The hardness of the coating ranges from 30 to 59 GPa, and the adhesion strength level (HF1) ranges from 20 to 60 N, depending on the ta-C coating.

Development of Grogged Clay Used Water-purified-sludge (정수슬러지를 사용한 조합토의 개발)

  • Jeong, Jae-Jin;Lee, Yong-Seok;Lee, Byung-Ha
    • Journal of the Korean Ceramic Society
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    • v.51 no.4
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    • pp.317-323
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    • 2014
  • People could not imagine living without tab water. However, the water filtering process at a purification plant used to produce tab water creates tons of sludge, which is generally wasted. This sludge waste consists of (1) mineral elements, such as sand, (2) organic materials, and (3) a coagulant, which agglomerates the two. As an enormous amount of sludge waste is generated every year, numerous studies have been carried out to identify how to deal with this problem. Currently, however, most of the sludge waste is directly discarded in landfills. In the present study, water-purified sludge waste received a heat treatment at $1300^{\circ}C$ and was then ground into particles to be used as a ceramic material. Next, the resultant particles were compounded with chamotte substitutes to produce grogged clay that is suitable for wheel-throwing ceramics. Consequently, the plasticity of the sludge waste decreased as the content of calcination increased. Thus, it is considered that wheel throwing is available only up to PBF-3. Thus, it is available for wheel throwing and has a high strength of 864 $kgf/cm^2$ with less than 0.2 percent of porosity and absorption ratio were displayed in PBF-2 at $1280^{\circ}C$ with 20 percent of calcination from the purified sludge. Therefore, the PBF-2 body produced in this study was considered to be capable of replacing grogged clay in the market.

Tensile and impact toughness properties of various regions of dissimilar joints of nuclear grade steels

  • Karthick, K.;Malarvizhi, S.;Balasubramanian, V.;Krishnan, S.A.;Sasikala, G.;Albert, Shaju K.
    • Nuclear Engineering and Technology
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    • v.50 no.1
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    • pp.116-125
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    • 2018
  • Modified 9Cr-1Mo ferritic steel is a preferred material for steam generators in nuclear power plants for their creep strength and good corrosion resistance. Austenitic stainless steels, such as type 316LN, are used in the high temperature segments such as reactor pressure vessels and primary piping systems. So, the dissimilar joints between these materials are inevitable. In this investigation, dissimilar joints were fabricated by the Shielded Metal Arc Welding (SMAW) process with Inconel 82/182 filler metals. The notch tensile properties and Charpy V-notch impact toughness properties of various regions of dissimilar metal weld joints (DMWJs) were evaluated as per the standards. The microhardness distribution across the DMWJs was recorded. Microstructural features of different regions were characterized by optical and scanning electron microscopy. Inhomogeneous notch tensile properties were observed across the DMWJs. Impact toughness values of various regions of the DMWJs were slightly higher than the prescribed value. Formation of a carbon-enriched hard zone at the interface between the ferritic steel and the buttering material enhanced the notch tensile properties of the heat-affected-zone (HAZ) of P91. The complex microstructure developed at the interfaces of the DMWJs was the reason for inhomogeneous mechanical properties.

A Study on the Properties of Traditional Korean Roof Tile by Using Nano Alumino Silicate (전통한식기와의 나노알루미노실리케이트 첨가에 따른 성능연구)

  • Kim, Soon-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.5
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    • pp.425-432
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    • 2020
  • The appearance of Korean traditional roof tiles is beautiful and excellent in water resistance, fire resistance and durability, but a high sintering temperature of 1,200℃ or higher is required. Therefore, due to the economical and heavy weight problem, the current trend is to use different roof finishing materials than Korean traditional roof tiles. By adding nanoaluminosilicate to clay and kaolin, which are the materials of the clay roof tiles, the sintering temperature is sintered at a low temperature of 1,000℃ or less, and the optimal mixing and material process is designed to satisfy the characteristics required as a Korean traditional roof tile. The results of this study again demonstrate the superiority of Korean traditional tiles with roof finishing materials using nanoaluminate. The properties of Korean traditional roof tiles that satisfy the criteria of KS F 3510 by applying fire resistance of natural minerals and nanoparticle technology to flexural strength of 2800N, Bulk specific gravity of 2.0g/㎤ and absorption rate of less than 10.0%, through which and researched materials development.