• Title/Summary/Keyword: high strength materials

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A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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A Study on Low Temperature Bonding of Si-wafer by Surface Activated Method (표면활성화법에 의한 실리콘웨이퍼의 저온접합에 관한연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.34-38
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    • 1997
  • This paper presents a joining method by using the silicon wafer in order to apply to joint to the 3-dimensional structures of semiconductor device, high-speed , high integration, micro machine, silicon integrated sensor, and actuator. In this study, the high atomic beam, stabilized by oxidation film and organic materials at the material surface, is investigated, and the purified is obtained by removing the oxidation film and pollution layer at the materials. And the unstable surface is obtained, which can be easily joined. In order to use the low temperatures for the joint method, the main subjects are obtained as follows: 1) In the case of the silicon wafer and the silicon wafer and the silicon wafer of alumina sputter film, the specimens can be jointed at 2$0^{\circ}C$, and the joining strength is 5Mpa. 2) The specimens can not always be joined at the room temperatures in the case of the silicon wafer and the silicon wafer of alumina sputter film.

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An Experimental Study on the Strength Characteristic of Recycled Concrete by Curing Method (재생콘크리트의 양생 방법별 강도 특성에 관한 실험적 연구)

  • Choi Maeng Ki;Park Hee Gon;Kim Kwang Ki;Jung Kwang Sic;Jung Kuen Ho;Jung Sang Jin
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.723-726
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    • 2005
  • As the importance of recycled materials is being emphasized more in the Korean construction market, the production quality has been improved to a significantly high level. Compared to the high quality, however, there are used very limitedly. Among recycled construction materials, recycled aggregates produced through the retreatment of waste concrete are drawing attention because of lack of natural aggregate and heightened consciousness of resource saving and environmental protection and, as a consequence, they are close to natural aggregates in terms of production technology and quality. Despite the high quality and productivity, however,. the utilization of recycled aggregates is very low. Thus, in order to maximize the utility of recycled aggregates, the present study examined the usability of recycled aggregates using both recycled coarse aggregates and recycled fine aggregates together and derived optimal quantity and mixture ratio in the combined use of the two types of recycled aggregate.

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Wear Behavior of Saffil/SiCp reinforced Metal Matrix Composites at the room temperature (Saffil/SiCp을 이용한 금속 복합재료의 상온 마모 거동)

  • 조종인;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.46-49
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    • 2003
  • Aluminum based metal matrix composites(MMCs) are well known for their high specific strength, stiffness and hardness. They are gaining further importance because of their high wear resistance. In this study, Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15% and Al/Saffil-5%/SiC(particle type)-15% hybird MMCs' wear behavior were characterized by the pin-on-disk test under various normal load The superior wear resistance was exhibited at Al/Saffil-5%/SiC(particle type)-15% MMCs. And this MMCs' predominant wear mechanism is subsurface cracking in the low load wear regime. Others(Al/Saffil-20%, Al/Saffil-5%/Al2O3(particle type)-15%) showed the similar wear resistance with each other at the same test condition. In the low load & room temperature condition, the wear resistance was improved due to the high hardness of the ceramic reinforcements. As the test load increased, the wear properties were governed by the wear properties of matrix.

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Durability and Evaluation of Plastic Insulator for the Outdoor (옥외용 프라스틱 애자의 내구성과 평가)

  • 조한구;강동필;한동희;김인성
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 1993.10a
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    • pp.97-102
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    • 1993
  • The application of epxy composite materials for the outdoor insulating systems has some significant advan-tages compared with conventional inorganic materials, that is low weight in combination with high mechanical strength, small dimensions and design versatility. The paper describes the results of high voltage investigations carried out different aging types of epoxy resin insulator and silicone grease coating. The insulators have been exposed 3000 hours to weather-o-meter and 12 months to outdoor. In this connection, the main study of paper is form the basis of develop-ment of principal technologies of epoxy composites which ard: (1)manufacturing of insulator, (2)high vol-tage testing under dry and wet condition, (3)mechani-cal properties, (4)accelerated weather-ometer test and outdoor exposed, artificial polution.

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New Surface Treatment Process in Magnesium Alloy for Wheelchair

  • Han, Byung-Kuk
    • Korean Journal of Materials Research
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    • v.23 no.2
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    • pp.112-115
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    • 2013
  • One of the most important characteristics of Mg alloys is the high ratio of strength to weight. This is why there is a high demand for applications with these alloys in the transportation industries to reduce the fuel consumption and to save energy. In addition, magnesium (and its alloys) is of considerable interest as a structural material, especially in the aerospace and automotive industries thanks to its low density. However, its major drawback is its high sensitivity to corrosion. Therefore, its use requires the application of a surface treatment. This study used a die-casted AZ91D Mg alloyand all the samples were annealed (in $120^{\circ}C$). The surface microstructure and phase distribution in thin-walled AZ91D magnesium components cast on a hot-chamber die-casting machine were investigated by optical microscopy and scanning electron microscopy. The reflectance differences in the bulk state comparison with the annealing state are caused by hydrogenation presence of the Mg layer under an oxidation surface layer.

A Study on the Grinding Characteristics of Carbon Fiber Epoxy Composite Hollow Shafts (탄소섬유 에폭시 복합재료 중공축의 연삭 특성에 관한 연구)

  • 김포진;이대길;한흥삼;이동주
    • Composites Research
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    • v.12 no.2
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    • pp.36-45
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    • 1999
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles, spindles of machine tools and rollers for film manufacturing. However, the molded composite shafts are not usually accurate enough for mechanical machine elements, which require turning or grinding of composite hollow shafts. In this paper, the grinding characteristics of composite hollow shafts, which are flexible in the radial and circumferential directions, were investiaged experimentally and analytically with respect to the stacking angle, thickness and outer diameter.

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Exmination of Rheological Properties on Cement Paste of High-Blaine Blast Furnace Slag Fineness (고미분말 고로슬래그의 치환율 변화에 따른 시멘트 페이스트의 레올로지 성질 검토)

  • Lim, Ji-Hee;Lee, Gun-Cheol;Yoon, Seung-Joe
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.186-187
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    • 2013
  • Recently, high fluidity concrete is becoming more prevalent. High fluidity concrete uses admixture or thickener in order to prevent separation of materials due to increased fluidity, and, especially, BS is becoming more use for reduced heat of hydration and improved long-term strength. This study examined the effect of BS on fluidity of cement paste from a rheological viewpoint. As for BS types, materials equivalent to 1 types of KS F 2563 and the cement mass was substituted by 20, 40, 60, 80%.

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A Study of Mechanical Properties in Compression on High density Graphite Products with Expanded Graphite (고밀도 팽창흑연 성형품의 압축 특성에 관한 연구)

  • Shin, Y.W.
    • Journal of Power System Engineering
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    • v.10 no.1
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    • pp.52-59
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    • 2006
  • Graphite is well known as a material which has high-temperature thermostable property, chemical resistance against acid and alkaline state also is very easy to environment. Nowadays the need of graphite product is increasing rapidly because of its advantages. In this paper, the mechanical property of newly developed graphite products with high density is investigated with especially in compression test. I introduced the graphite specimens for this study by NGF method with two expandable graphite and compared to the specimens of commercial graphite sheet from expanded graphite which made by the rolling process. I investigated the characteristics of these materials by measuring specific weight, hardness, compressive strength and investigating structures by SEM, It is verified that the graphite products with NGF method has superior properties for using gasket materials than that of commercial graphite sheet.

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Electrical Insulation Properties of Nanocomposites with SiO2 and MgO Filler

  • Jeong, In-Bum;Kim, Joung-Sik;Lee, Jong-Yong;Hong, Jin-Woong;Shin, Jong-Yeol
    • Transactions on Electrical and Electronic Materials
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    • v.11 no.6
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    • pp.261-265
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    • 2010
  • In this paper, we attempt to improve the electrical characteristics of epoxy resin at high temperature (above $80^{\circ}C$) by adding magnesium oxide (MgO), which has high thermal conductivity. Scanning electron microscopy (SEM) of the dispersion of specimens with added MgO reveals that they are evenly dispersed without concentration. The dielectric breakdown characteristics of $SiO_2$ and MgO nanocomposites are tested by measurements at different temperatures to investigate the filler's effect on the dielectric breakdown characteristics. The dielectric breakdown strength of specimens with added $SiO_2$ decreases slowly below $80^{\circ}C$ (low temperature) but decreases rapidly above $80^{\circ}C$ (high temperature). However, the gradient of the dielectric breakdown strength of specimens with added MgO is slow at both low and high temperatures. The dielectric breakdown strength of specimens with 0.4 wt% $SiO_2$ is the best among the specimens with added $SiO_2$, and that of specimens with 3.0 wt% and 5.0 wt% MgO is the best among those with added MgO. Moreover, the dielectric strength of specimens with 3.0 wt% MgO at high temperatures is approximately 53.3% higher than that of specimens with added $SiO_2$ at $100^{\circ}C$, and that of specimens with 5.0 wt% of MgO is approximately 59.34% higher under the same conditions. The dielectric strength of MgO is believed to be superior to that of $SiO_2$ owing to enhanced thermal radiation because the thermal conductivity rate of MgO (approximately 42 $W/m{\cdot}K$) is approximately 32 times higher than that of $SiO_2$ (approximately 1.3 $W/m{\cdot}K$). We also confirmed that the allowable breakdown strength of specimens with added MgO at $100^{\circ}C$ is within the error range when the breakdown probability of all specimens is 40%. A breakdown probability of up to 40% represents a stable dielectric strength in machinery and apparatus design.