• 제목/요약/키워드: high frequency heating

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2700kW급 고주파 유도가열장치의 전원시스템 시뮬레이션 (Simulation of High-Frequency Induction-Heating Application Power Supply at 2700kW Power)

  • 이광수;고희석;이영호;이현우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1998년도 추계학술대회 논문집 학회본부A
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    • pp.189-191
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    • 1998
  • The development of the high- frequency induction-heating for 2700kW power range intend to make localization at forging and rolling mill part by technical innovation. And, the development makes to increase our's competitive power at technique, quality and cost. This paper describes the heart of high-frequency induction-heating technique, switching technique, a few problem in common using as an unsatisfied technique, load adjustment technique, system control, diagnostic system and auto-interface etc.

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고주파 유도가열 및 동적 반력 모멘트를 이용한 파이프 벤딩 공정의 최적설계 (An Optimum Design of Pipe Bending Process Using High Frequency Induction Heating and Dynamic Reverse Moment)

  • 이현우;정성윤;우타관;김철
    • 소성∙가공
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    • 제19권2호
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    • pp.79-87
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    • 2010
  • The Pipe bending process using high frequency local induction heating is an advanced technique to bend pipes with a small bending radius and a large diameter. Even though the pipe bending process is a quite widespread engineering practice, it depends heavily upon trial and error method by field engineers with several years of experience. So it is necessary to develop an integrated methodology for optimum design of the pipe bending process. During hot pipe bending using induction heating, outward wall thickness of a pipe is thinned due to tensile stress and the reduction of wall thickness is not allowed to exceed 12.5%. Taguchi method and dynamic reverse moment is proposed to maintain a reduction ratio of thickness within 12.5%, when D/t ratio is high. An application of the proposed approach was compared with those of the finite element analysis and has good in agreements.

유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과 (Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating)

  • 양영수;배강열;신희윤
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.66-72
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    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.

고주파유도 급속 금형가열 과정의 3차원 유한요소해석 (Three-Dimensional Finite Element Analysis of the Induction Heating Procedure of an Injection Mold)

  • 손동휘;서영수;박근
    • 소성∙가공
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    • 제19권3호
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    • pp.152-159
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    • 2010
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner, and has been recently applied to the injection molding due to its capability of rapid heating and cooling of mold surface. The present study covers a three-dimensional finite element analysis to investigate heating efficiency and structural safety of the induction heating process of an injection mold. To simulate the induction heating process, an integrated simulation method is proposed by effectively connecting an electromagnetic field analysis, a transient heat transfer analysis and a thermal stress analysis. The estimated temperature changes are compared with experimental measurements for various types of induction coil, from which heating efficiency according to the coil shape is discussed. The resulting thermal stress distributions of the mold plate for various types of induction coils are also evaluated and discussed in terms of the structural safety.

고주파 공진형 인버터의 설계에 관한 연구 (A Design of High Frequency Resonant Inverter)

  • 송병문;구헌회;계문호;김동희
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1991년도 하계학술대회 논문집
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    • pp.521-526
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    • 1991
  • High speed power switching technology is essential in developing high-frequency induction heating power supply. Since technological level of domestic industry is primitive, most of key technology is imported from the advanced foreign countries, and academic research will short of demand. Because of this background, this project requires national attention. Therefore, based on existing high-frequency technology, high-power high- frequency power supply for induction heating will be developed and various key technology in power switching technology, which will be used widely in industry, will be estabilished.

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고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구 (A Study on the Deformation of Cable Pipes via Induction Bending)

  • 주이환;진진;문성민;류성기
    • 한국기계가공학회지
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    • 제19권4호
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.

고주파 유도 가열에 의한 선상가열 시뮬레이션 (Simulation of Line Heating by High frequency Induction Heating)

  • 김호경;장창두
    • 한국해양공학회지
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    • 제17권1호
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    • pp.80-85
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    • 2003
  • In this study, we developed an analysis method of plate forming by induction heating, verifying the effectiveness of the present method through a series of experiments. The phenomena of the induction heating involves a 3D transient problem, coupled with electromagnetic, heat transfer, and elastoplastic large deformation analyses. To solve the problem, or present an appropriate model and an integrated system. Using the present analysis model, or can estimate the plate deformation in heating without experiments and simulate the plate bending process of induction heating.

유도가열용 고주파 공진형 인버터를 이용한 과열증기 발생장치 개발에 관한 연구 (A Study on the Development of Superheater Using High-Frequency Resonant Inverter for Induction Heating)

  • 신대철;권혁민;김기환;김용주
    • 전력전자학회논문지
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    • 제9권2호
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    • pp.119-125
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    • 2004
  • 본 논문에서는 간접 유도가열 되는 보일러 시스템과 주파수 범위가 20〔KHz〕에서 50〔KHz〕사이에서 작동되는 전압형 직렬공진 고주파인버터를 이용하여 열 기체를 발생시키는 전압형 공진형 인버터에 관하여 설명하였다. 얇은 스텐레스 판재가 서로 스폿 용접되어 연결되어있고 기포성 적층형 충진발열체로 특수하게 설계된 유도 가열기는 외부에 워크 코일로 감겨져 있는 불소수지계의 절연용기 안에 삽입되어있다. 이 워크 코일은 공진형인버터와 연결되어 있으며 유도가열기를 통해 흐르는 관 유체를 1단가열부에서 저압의 포화증기를 2단가열부에서 열방사성 증발유체를 생성하는 본 시스템의 성능 및 효용성을 실용적인 측면에서 논의하고 평가한다.

다중공진 영전류 스위칭을 이용한 고주파 유도가열용 인버터 (High Frequency Inverter for Induction Heating with Multi-Resonant Zero Current Switching)

  • 라병훈;서기영;이현우;김광태
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2002년도 학술대회 논문집 전문대학교육위원
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    • pp.38-40
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    • 2002
  • In the case of conventional high frequency inverter, with damage of switch by surge voltage when switch gets into compulsion extinction by load accident and so on because reactor is connected by series to switch, or there was problem of conduction loss by reactor's resistivity component, Also, it has controversial point of that can not ignore conduction loss of switch in complete work kind action of soft switching. In this paper, as high frequency induction heating power supply, we propose half bridge type multi resonance soft switching high frequency inverter topology that can realize high amplitude operation of load current with controlling switch current by multiplex resonance, mitigating surge voltage when switch gets into compulsion extinction and to be complete operation of zero current switching by opposit parallel connected reactor to inverter switch. and do circuit analysis for choice of most suitable circuit parameter of circuit

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Zero Voltage Switching Boost H-Bridge AC Power Converter for Induction Heating Cooker

  • Kwon, Soon-Kurl;Saha, Bishwajit
    • 조명전기설비학회논문지
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    • 제21권4호
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    • pp.19-27
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    • 2007
  • This paper presents a novel soft-switching PWM utility frequency AC to high frequency AC power conversion circuit incorporating boost H-bridge inverter topology, which is more suitable and acceptable for cost effective consumer induction heating applications. The operating principle and the operation modes are presented using the switch mode equivalent circuits and the operating voltage and current waveforms. The performances of this high-frequency inverter using the latest IGBTs are illustrated, which includes high frequency power regulation and actual efficiency characteristics based on zero voltage soft-switching(ZVS) operation ranges, and the power dissipation as compared with those of the conventional type high frequency inverter. In addition, a dual mode control scheme of this high frequency inverter based on asymmetrical pulse width modulation(PWM) and pulse density modulation(PDM) control scheme is discussed in this paper in order to extend the soft switching operation ranges and to improve the power conversion efficiency at the low power settings. The power converter practical effectiveness is substantially proved based on experimental results from practical design example.