• 제목/요약/키워드: heating technology

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온간 하이드로포밍 공정을 위한 시스템 설계 (Process Design for the Tubular Hydroforming at Elevated Temperatures)

  • 김봉준;박광수;손성만;이문용;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.226-229
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    • 2006
  • Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

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국산재(國産材) 곡목가구(曲木家具) 제조(製造)를 위한 Microwave-Heating System 활용에 관한 연구(I) - Microwave-Heating에 의한 아까시나무의 소재(素材)휨가공 특성 - (Study on the Application of Microwave-Heating System for Making Bent-Wood Furniture(I) - Solid-Wood Bending Properties of Robinia pseudo-acacia L. by Microwave-Heating -)

  • 소원택;채정기
    • Journal of the Korean Wood Science and Technology
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    • 제23권3호
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    • pp.73-82
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    • 1995
  • Black locust trees(Robinia pseudo-acacia L.) are growing widely in Korea and have been used to get honey and animal feed, but they have seldom been used as manufacturing materials. This study was carried out to evaluate the possibility of using black locust as bent-wood furniture materials. Softening methods were steaming and micro-wave heating. The specimens of 15${\times}$15${\times}$350mm were all air-dried. For softening, specimens were steamed at 100$^{\circ}C$ for 7 min, or microwave heated for 35 seconds. It is known that microwave heating softens wood much faster than steaming. The bending processing conditions are showed in Table 7. The minimum solid-bending radii of black locust were 40mm for steaming and 150mm for micro-wave heating, respectively. In conclusion the steamed black locust, showed very good solid bending properties, but the bending properties of micro-wave heated black locust were not sufficient for bent-wood furniture.

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고주파 유도 단일패스 선상가열 유기 후판 성형 기술 (Deformation Technology for Thick Plate Using Single Pass Line Heating by High Frequency Induction Heating)

  • 이광석;엄득하;김창원;변상윤;손동환;공경열;김병민;이정환
    • 소성∙가공
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    • 제20권6호
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    • pp.439-449
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    • 2011
  • The temperature distribution and subsequent permanent deformation of SS400 carbon steel plate subjected to an induction-based line heating process were studied by a numerical method involving coupled 3-D electromagnetic-thermal-structural analysis. The numerical study revealed that the amount of permanent deformation is strongly related to the Joule loss caused by such process conditions as input power and moving speed of the heat source. To validate the numerical analysis results, line heating experiments were carried out with a high frequency(HF) induction heating(IH) equipment capable of bending thick plate with the moving accuracy of ${\pm}0.1mm$ in heating coil position. The amount of permanent deformation increased with decreasing moving speed and increasing input power.

지붕대체형 집광집열기를 이용한 태양열 난방시스템의 동절기 성능 평가 (A Study on the Field Test of the Solar Heating System with Parabolic Solar Collectors Integrated the Roof of a Residential Building)

  • 김용기;이태원;윤광은
    • 한국태양에너지학회 논문집
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    • 제27권2호
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    • pp.61-69
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    • 2007
  • The final energy consumption in the building sector in Korea represents almost 20% of the total energy consumption. Besides, Space heating and hot water generation in Korea are based on fossil fuels, with a serious environmental impact. Despite the popularity of simple solar domestic hot water systems, active solar space heating remains, for various reasons, marginal. And thus, the aim of this paper is to demonstrate potentialities of solar assisted space heating systems, both technically and economically. From this study found that the solar heating system with CPC solar collectors integrated the roof of a single-story residential building shares $50{\sim}55%$ of the annual heating load.

공동주택 기계실 난방설비 운전 개선 연구 (A Study on Improved Operation of Apartment Heating System in a Machine Room)

  • 서정아;신영기;김용기;이태원
    • 설비공학논문집
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    • 제29권1호
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    • pp.38-42
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    • 2017
  • This study proposes an idea for energy saving in apartment machine rooms. A conventional district heating system is equipped with constant-flow pumps and bypass valves to regulate pump differential pressure. Each family unit is equipped with a constant-flow on/off valve. This leads to excessive hot water circulation and a high return temperature. To reduce energy loss, this study assumes that each family unit is renovated with a heating valve which regulates the return temperature at $35^{\circ}C$. The hot water supply pump is also replaced with a pump with an inverter to vary flow rate. Expected energy savings is then estimated from field test data. According to the results, pump electricity consumption was reduced by 6,100 kWh for a family unit building over about half a year. The supply temperature can also be lowered by $5^{\circ}C$, which can contribute to a production of electricity of 10.3 kWh/ton of hot water.

Effect of Pretreatments on Reducing Surface Cracks of Heat-treated Western Hemlock Roundwoods

  • Kim, Chung-Ho;Kang, Chun-Won;Kang, Seog-Goo;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • 제40권5호
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    • pp.343-351
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    • 2012
  • A large diameter roundwood is an important element of Korean traditional buildings, Hanok, and is hard to be dried without surface cracks. Four different pretreatments, such as pre-cracking, oil heating, kerfing-oil heating and PEG impregnation, were investigated for reducing the surface cracks of large-diameter roundwood specimens during heat treatment. The roundwood specimens of pre-cracking, oil heating and kerfing-oil heating showed surface cracks during pretreatment, but that of PEG impregnation did not. It was confirmed that kerfing reduced the total crack width. Among the four pretreatments and control only the PEG impregnation roundwood specimen had no crack on both outer and inner surfaces after heat treatment. The PEG impregnation specimen shrank only 1.6% in the tangential direction while the pre-cracking did 8.0%.

P/M법과 유도가열법을 이용한 A1 Foam 재료의 기공제어 (Control of Cell Morphology of Al Foams fabricated by P/M Method and Induction Heating)

  • 윤성원;이승후;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 추계학술대회 논문집
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    • pp.289-292
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    • 2001
  • Aluminium foams, having a closed cell structure, fabricated by applying the powder compact method and an induction heating were studied. The powdered A6061 mixed with the powdered titanium hydride as a foaming agent was hot pressed into a foamable precursor. The resulting precursor was foamed by induction heating up to desired temperature. The effects of the titanium hydride content ($0.3{\~}1.5 wt.\%$), pressing pressure of the foamable precursor material (50-150kN), the forming temperature ($610{\~}690^{\circ}C$) and heating rate during foaming on the expansion behavior of the foam were investigated.

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용융아연도금라인(HGL)의 Induction Type Furnace 적용 (Application of the induction type furnace for HGL)

  • 이만식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.111-118
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    • 1999
  • This article describes the basic engineering concepts to be considered in the application of an induction heating furnace in the hot-dip galvanizing line. Experience in the Dongkuk project in Pohang, has shown that this arrangement has many advantages over the conventional method of using a combustion-gas heated furnace. Investment and operating costs are lower, the line length is much shorter, line operation is more convenient, air pollution is reduced, and the coated strip at of top-quality. As these benefits become well known, it is anticipated that the concept of induction heating will be more widely used in both new and revamped process lines. Induction heating is suitable for the production of Commercial Quality hot galvanized coils. More research is required to extend the present concept to the production of higher forming grades such as Drawing, Deep Drawing and Extra Deep Drawing Quality steels. A combination of induction heating and combustion-gas heating may lead to the way to the processing of these qualities of strip.

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임피던스 경계조건을 이용한 유도가열 시스템의 해석 (Analysis of Induction Heating System using the Impedance Boundary Condition)

  • 김우균;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.258-261
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    • 1998
  • Induction heating is commonly used in process heating prior to metal working and in heat treationg, welding, and melting. For an analysis of induction heating system, it is necessary to calculate eddy currents in conductors induced by a source current. This study examines the use of the Impedance Boundary Condition for the reduction of the field problem encountered in the computation of eddy currents in non-magnetic and magnetic conductors with small penetration depths to a simpler exterior problem. The electric field intensities on the conductor surfaces computed by using the IBC are compared with the values obtained from the full region solution (i.e. without the use of IBC) and those agree well with the latter.

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SOI 소자 셀프-히팅 효과의 3차원적 해석 (Three-Dimensional Analysis of Self-Heating Effects in SOI Device)

  • 이준하;이흥주
    • 반도체디스플레이기술학회지
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    • 제3권4호
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    • pp.29-32
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    • 2004
  • Fully depleted Silicon-on-Insulator (FD-SOI) devices lead to better electrical characteristics than bulk CMOS devices. However, the presence of a thin top silicon layer and a buried SiO2 layer causes self-heating due to the low thermal conductivity of the buried oxide. The electrical characteristics of FDSOI devices strongly depend on the path of heat dissipation. In this paper, we present a new three-dimensional (3-D) analysis technique for the self-heating effect of the finger-type and bar-type transistors. The 3-D analysis results show that the drain current of the finger-type transistor is 14.7% smaller than that of the bar-type transistor due to the 3-D self-heating effect. We have learned that the rate of current degradation increases significantly when the width of a transistor is smaller that a critical value in a finger-type layout. The current degradation fro the 3-D structures of the finger-type and bar-type transistors is investigated and the design issues are also discussed.

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