• 제목/요약/키워드: heat press

검색결과 594건 처리시간 0.028초

상변태를 고려한 핫프레스포밍 공정의 유한요소해석 (FE Analysis of Hot Press Forming Process considering the Phase Transformation)

  • 강경필;이경훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.226-229
    • /
    • 2008
  • Hot press forming is an advanced forming technology fur manufacturing of complex and crash-resistant automotive parts using ultra high strength steels. The 3-dimensional FE analysis of hot press forming process, in which process the deformation, heat transfer and phase transformation behavior are fully coupled, is carried out. The vast amount of material properties for the FE analysis is obtained from material properties calculation software which is based on thermodynamic calculations. The overall methodology for the FE analysis of HPF process and the analysis results are discussed here.

  • PDF

보론강 고온 성형 공정의 냉각 채널 설계 (Design of cooling channel in hot press forming process of Boron Steel)

  • 홍석무;유수열;박종규;윤석진;김기정;김헌영
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.367-370
    • /
    • 2009
  • Recently, ultra high strength products can be manufactured by the hot press forming process of Boron steel in automotive and electronics industries. In order to get high strength, the hot press forming should be accompanied by quenching process inducing phase transformation. In the study, the heat conductive die and the cooling channel were designed by the numerical simulation and the effect of three different parameters were determined to improve cooling characteristics.

  • PDF

신소재 금형펀치의 이종재 마찰용접 개발과 AE품질평가를 위한 연구 (Friction Welding of Dissimilar Press Punch Materials and Its Evaluation by AE)

  • 오세규;박일동;이원석
    • Journal of Welding and Joining
    • /
    • 제15권2호
    • /
    • pp.43-53
    • /
    • 1997
  • The complete joining method for dissimilar press punch materials and its real-time evaluation method is not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. This work was carried out to determine the proper friction welding conditions and to analyze mechanical properties of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch) using aluminum (A6061 for the interlayer material) as an insert material between the sintered carbide tool materials and the alloy steel. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

  • PDF

고온초전도 BSCCO 2223 선재간의 초전도 접합부 제조연구 (Fabrication of superconducting Joints Between PIT Processed BSCCO 2223 Tapes by Single and Multiple Press & reaction Annealing)

  • 유재무;고재웅;정형식
    • 연구논문집
    • /
    • 통권27호
    • /
    • pp.175-181
    • /
    • 1997
  • Superconducting joints between Bi-2223/Ag tapes are fabricated by a press & reaction anneal and a multiple press & anneal. The silver sheath was mechanically or chemically removed from one side of each tape without altering the superconducting core. The exposed superconducting core of the two tapes were brought into contact and pressed so as to form a lap joint. The joined tapes were then subjected to a series of different thermomechanical treatments to achieve optimum heat treatment condition. The result from transport measurements shows that critical current ($I_c$) transmitting through joined area reaches 9A, approximately 60% of the current capacity of the tapes themselves. The critical current through joined area was improved by repeated press and reaction annealing. Measurements of the current-voltage relationship were made with several configuration of the voltage probes to characterize the critical current variation and I-V curve along the joint. Also discussed are microstructural aspects of the superconducting joint.

  • PDF

합금공구강(STD 11)의 방전가공면 변질층 제거에 관한 연구 (A study on remove of deterioration layer on EDM of STD11)

  • 김세환
    • Design & Manufacturing
    • /
    • 제1권1호
    • /
    • pp.23-26
    • /
    • 2007
  • This paper has comparatively analyzed the characteristics of the machined surface of a specimen made by machining Die Steel STD11 and a specimen obtained by W-EDM steel. If a press die is manufactured through W-EDM, products of shapes that cannot easily be made through machining can be manufactured easily. However, the life of the press die is significantly reduced compared with the press die made through machining. This is believed to be caused by the deformed layer that has occurred on the surface of the press die that was made through W-EDM. The roughness of the 2 specimens was measured, and it was learned that the distribution of the roughness of the specimen made through the 1st W-EDM was rough.

  • PDF

알루미나-실리카계 세라믹복합체 제조 연구(II) (Synthesis of Alumina-Silica ceramic material(II))

  • 김철수;이형복
    • Composites Research
    • /
    • 제18권6호
    • /
    • pp.48-53
    • /
    • 2005
  • 본 연구에서는 방탄물성이 매우 우수한 알루미나-실리카계 방탄재료(PL-8)의 방탄물성을 향상시키기 위해 성형압력 및 소결온도를 변화시켰다. 물리/기계적 물성을 측정 한 후 성형작약(HEAT)/운동에너지(KE)탄에 대한 방탄물성을 측정하여 분석하였다. 그 결과 소결온도 $1235^{\circ}C$에서 성형작약탄에 대한 방탄물성이 가장 높았으며 기 개발된 알루미나-실리카계 방탄재료 (PL-8)에 비해 $22\%$ 방탄물성이 향상되었다.

접촉결합부를 갖는 원통구조물의 열적,동적 특성 연구

  • 김선민;이선규
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1997년도 춘계학술대회 논문집
    • /
    • pp.244-249
    • /
    • 1997
  • Internal and external heat sources will cause to deform to machine elements in the contact joint of structure,which results in the change of contact pressure distribution different from initial assembly. Heat induced variations of contact pressure will change the static and dynamic properties such as contact stiffness,damping as well as contact heat conduction in the structure. In order to design and control the intelligent machine tool operating in variant conditions more sophisticatedly, the good prediction for the changes of prescribed propeties are strongly required especially in the contact elements adjacent to the rotational or linear bearing This paper presents some computational and experimental results in regard to static and dynamic characteristics of the press-fitted bush and shaft assembly which is a model of the bearing innerrace and shaft assembly. In the condition of heat generation on the outer surface of the bush,the effects of changes in the negative clearance and the heat flux on pressure distribution and dynamic properties are investigated. Results of this study show that the edge effect of the bush and the initial clearance have effects on the transient dynamic characteristics significantiy.

Modeling of GN type III with MDD for a thermoelectric solid subjected to a moving heat source

  • Ezzat, Magdy A.
    • Geomechanics and Engineering
    • /
    • 제23권4호
    • /
    • pp.393-403
    • /
    • 2020
  • We design the Green-Naghdi model type III (GN-III) with widespread thermoelasticity for a thermoelectric half space using a memory-dependent derivative rule (MDD). Laplace transformations and state-space techniques are used in order to find the general solution for any set of limit conditions. A basic question of heat shock charging half space and a traction-free surface was added to the formulation in the present situation of a traveling heat source with consistent heating speed and ramp-type heating. The Laplace reverse transformations are numerically recorded. There are called the impacts of several calculations of the figure of the value, heat source spead, MDD parameters, magnetic number and the parameters of the ramping period.

Water carrying iron (iii) oxide (Fe3O4) ferrofluid flow and heat transfer due to deceleration of a rotating plate

  • Bhandari, Anupam
    • Structural Engineering and Mechanics
    • /
    • 제82권5호
    • /
    • pp.679-690
    • /
    • 2022
  • This research effort examines the flow behavior and heat transfer assessment of water carrying iron (iii) oxide magnetic fluid due to a rotating and moving plane lamina under the influence of magnetic dipole. The effect of rotational viscosity and magnetic body force is taken into consideration in the present study. The involvement of the moving disk makes a significant contribution to the velocity distribution and heat transfer in rotational flow. Vertical movement of the disk keeps the flow unsteady and the similarity transformation converts the governing equation of unsteady flow into nonlinear coupled differential equations. The non-dimensional equation in the present system is solved through the finite element procedure. Optimizing the use of physical parameters described in this flow, such results can be useful in the rotating machinery industries for heat transfer enhancement.

DEVELOPMENT OF AN OPTIMIZATION TECHNIQUE OF A WARM SHRINK FITTING PROCESS FOR AN AUTOMOTIVE TRANSMISSION PARTS

  • Kim, H.Y.;Kim, C.;Bae, W.B.
    • International Journal of Automotive Technology
    • /
    • 제7권7호
    • /
    • pp.847-852
    • /
    • 2006
  • A fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that applies heat in the outer diameter of a gear to a suitable range under the tempering temperature and assembles the gear and the shaft made larger than the inner radius of the gear. Its stress depends on the yield strength of a gear. Press fitting is a method that generally squeezes gear toward that of a shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of a shaft. A warm shrink fitting process for an automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by the process produced dimensional change in both outer diameter and profile of the gear so that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of a warm shrink fitting process in which design parameters such as contact pressure according to fitting interference between outer diameter of a shaft and inner diameter of a gear, fitting temperature, and profile tolerance of gear are involved. In this study, an closed form equation to predict the contact pressure and fitting load was proposed in order to develop an optimization technique of a warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained from theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with the results.