• Title/Summary/Keyword: grinding process

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Prediction of Form Accuracy during Traverse Grinding of Slender Workpiece Using the Cylindrical Prunge Grinding Data (원통연삭 실험자료를 이용한 트래버스 연삭공정중의 형상예측)

  • 박철우;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.174-183
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    • 2000
  • Non-Parallelism the axial direction occurs during grinding process of long slender shafts. The reason for the axial error is due to elastic deformation of the components, accumulation phenomenon of the grinding and wheel wear during the grinding process. The accumulation phenomenon, the size generation mechanism and the wheel wear process during traverse grinding result in complicated process at each step on the wheel surface. The grinding system stiffness obtained from the stiffness of the center on the tailstock and the workpiece varing according to the relative position of the wheel and the workpiece. Further more, the value of wheel wear increases as the grinding process advances. The above mentioned issues make the shape generation process during traverse grinding quite complicated. This research analyzes the shape generation process in the direction of the work spindle. First, the formulation of the grinding system stiffness was conducted and the simulation analysis method of the traverse grinding was established. Also, a measuring system for assessing the dimensinal accuracy of the workpiece has been developed.

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A study on grinding and process design of Constant Velocity (등속조인트의 공정설계 및 연삭에 관한 연구)

  • Kim, Woo-Kang;Ko, Jun-Bin;Byun, Dong Hae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.8-13
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    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

Monitoring system of the grinding working conditions (연삭 작업상태 감시 시스템 개발)

  • 김성렬;윤덕상;김화영;안중환
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.387-390
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    • 1997
  • Grinding process takes a long time that grinding machine is setted properly. It is difficult for user to judge correctly the abnormal states generated in grinding process. Air grinding has to be reduced for the improvement of productivity. In addition, it is important to monitor the dressing and the grinding process so that the grinding working maintains optimal grinding conditions. In this study, the monitoring system using the acoustic emission is developed to monitor these processes continuously. This system was able to reduce the preparation as well as the machine setting time in grinding operation.

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Monitoring of Grinding Force in Plunge Grinding Process (원통 플런지 연삭시 연삭력에 관한 실험적연구)

  • Park, Jong-Chan;Park, Cheol-Woo;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.881-894
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    • 1999
  • Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

Design of the Optimal Grinding Process Conditions Using Artificial Intelligent Algorithm (인공지능 알고리즘을 이용한 최적 연삭 공정 설계)

  • Choi, Jeong-Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.590-597
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    • 2009
  • The final quality of the workpiece is affected by the grinding process that has been conducted in final manufacturing stage. However the quality-satisfaction of ground workpiece depends on the skill of an expert in this process. Therefore, the process models of grinding have been developed to predict the states according to grinding process. In this paper, in order to find the optimized grinding condition to reduce the manufacturing expense and to meet requirements of ground workpiece optimization algorithm using E.S.(Evolutionary Strategy) is proposed. The proposed algorithm has been employed to find the optimal grinding and dressing condition using the grinding process models and nonlinear grinding constraints. The optimized results also presents the guide line of grinding process. The effectiveness of the proposed algorithm is verified through the experimental results.

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A Study on Grinding for Inner Race (내륜 연삭에 관한 연구)

  • Kim, Woo-Kang;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.46-49
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    • 2011
  • The grinding is a popular process for studying constant velocity joint and process in automobile industry. In this study, The study gives the data of wheel type and grinding of inner race is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of inner race were investigated with respect to grinding feed, cutting depth, grinding time. The results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding time, grinding speed and grinding depth.

A Study on Large Surface TPS Reinforced Cover Glass Grinding Process Development (대면적 TPS 강화 Cover Glass Grinding 공정 개발에 관한 연구)

  • Lee, Taeho;Song, Jaichul;Lee, Seonhee
    • Journal of Satellite, Information and Communications
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    • v.10 no.3
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    • pp.48-52
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    • 2015
  • In this paper, we develops a domestic and foreign first reinforced cover glass grinding process for large surface TPS and resolves a problem of conventional cover glass grinding process through a research. Also, it is developed in priority to improve a productivity and processing quality emphasis. The development process develops a total process technology through a production and operation of demonstration unit. so, in this paper, we secured cover glass grinding process technology, image processing technology, mechanisms and control algorithms.

A Study on Effect of the Grinding in SCM420H Planetary Gear (SCM420H 유성기어의 연삭효과에 관한 연구)

  • An, In-Hyo;Hur, Nam-Soo;Lee, In-Bum;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.54-59
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    • 2012
  • This study dealt with effect of the grinding in SCM420H planetary gears. The hardness, tooth profile, lead and roughness of the gear surface can be improved by grinding process. Therein, the grinding techniques are widely used especially as one of the physical surface improvement methods. As the results, the gear grinding process reduced vibration and noise, and increased the life of the gear. And the gear grinding improved the surface of gear tooth in a short time and low cost, thus, it is a very important process in manufacturing industry. But nowadays, it is hard to find the detail information of gear grinding process. The test piece is a planetary gear which is used in the industrial machine. The manufacture process of the test piece contains hobbing, shaving, carburizing and grinding. This study investigated the effect of the grinding process to the physiognomy and the fatigue strength of test piece which was made by SCM420H.

A Study on the Monitoring System of the Grinding Troubles Utilizing Neural Networks(l) (신경회로망을 이용한 연삭가공의 트러블 인식에 관한 연구(I))

  • Ha, M.K.;Kwak, J.S.;Song, J.B.;Kim, G.H.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.149-155
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    • 1996
  • Recent researches in the trouble monitoring system of grinding process have emphasized the use of deep knowledge. Such works include the monitoring and diagnostic systems for cylindrical grinding using sensors on chatter vibration and grinding burn during the process. But, since grinding operations are especially related with a lalrge amount of ambique parameters, it is effectively difficult to detect the grinding troubles occuring during the grinding process. In this paper, monitoring system for grinding utilizes the neural networks based on grinding power signatures. The monitoring system of grinding operations, which makes use of PDP neural networks, is presented. Then, the implementation results by computer simulations and experimental data with respect to chatter vibration and grinding burn are compared.

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Process Modeling of Flexible Robotic Grinding

  • Wang, Jianjun;Sun, Yunquan;Gan, zhongxue;Kazerounian, Kazem
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.700-705
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    • 2003
  • In this paper, an extended process model is proposed for the application of flexible belt grinding equipment as utilized in robotic grinding. The analytical and experimental results corresponding to grinding force, material removal rate (MRR) and contact area in the robotic grinding shows the difference between the conventional grinding and the flexible robotic grinding. The process model representing the relationship between the material removal and the normal force acting at the contact area has been applied to robotic programming and control. The application of the developed model in blade grinding demonstrates the effectiveness of proposed process model.

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