• 제목/요약/키워드: glass melt

검색결과 201건 처리시간 0.031초

국부 금형가열에 조건에 따른 사출성형품 웰드라인의 강도 고찰 (Investigation of Weldline Strength with Various Heating Conditions)

  • 박근;손동휘;서영수
    • 한국정밀공학회지
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    • 제27권1호
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    • pp.105-112
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    • 2010
  • Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. The weldlines are unavoidable in the cases of presence of holes or inserts, multi-gated delivery systems, significant thickness change, etc. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

$Ga_x(Ge_2Sb_2Te_5)_{1-x}$ (x=0, 0.05, 0.1) 박막의 물성 및 상변화 특성 평가 (A study on properties and phase change characteristics of $Ga_x(Ge_2Sb_2Te_5)_{1-x}$ (x=0, 0.05, 0.1) thin films)

  • 한광민;송기호;백승철;이현용
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.103-103
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    • 2009
  • 본 논문에서는 기존의 GST(GeSbTe=2:2:5)와 비교하여 상변화 재료로서의 Ga 도핑된 $Ge_2Sb_2Te_5$의 가능성을 확인하고자 하였다. 실험에 사용된 Ga 도핑된 $Ge_2Sb_2Te_5$ 박막은 전통적 melt-quenching 방법에 의해 비정질로 제작된 벌크를 Thermal evaporation을 통하여 Si(100) 및 유리 (coming glass, 7059) 기판 위에 200nm의 두께로 증착하여 제작하였다. 각 박막의 상변화 특성은 여러 온도에서 열처리된 박막을 X-ray diffraction (XRD) 측정을 통하여 확인하였다. 각 조성 박막의 비정질-결정질 상변화속도 비교를 위하여 나노-펄스 스캐너 (nano-pulse scanner)를 사용하여 power; 1~17mW, pulse duration; 10~460ns 범위에서 박막의 상변화에 따른 반사도 차이를 측정 분석하였다. Ga의 도핑농도에 따른 전기적 특성 차이를 확인하기 위하여 4-point probe를 이용하여 박막의 면 저항을 측정하였고 또한 hall 측정을 통하여 박막의 흘 계수, 흘 농도 및 이동도를 확인하고 Ga가 상전이에 미치는 영향에 대하여 분석하였다.

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마이크로 파를 이용한 현무암 용융과 섬유 제조 (Microwave Melting of the Basalt Rock and Fiber Spinning)

  • 허유;김형진;양희원;전경진
    • 한국정밀공학회지
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    • 제26권2호
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    • pp.78-85
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    • 2009
  • High performance functional fibers are demanded increasingly in the modern industries, while the inorganic fibers such as carbon fibers, glass fibers, and metal fibers are representative among them in that they have high strength, consistent properties in a broad temperature change, etc.. This paper reports on the experimental trial to apply the microwave furnace on melting the natural basalt rock that spreads overall on the global surface and is supposed to be used as the raw material for the inorganic high performance fiber. Results showed that the new method to use the microwave as the heating source to melt the basalt rock was feasible. The crucible spinning could effectively applied for producing the basalt fibers up to 10 micrometer diameter, when the crushed basalt rocks were used. For drawing the molten basalt the drawing roller surface feature was a very important factor.

Synthesis, Structure, and Thermal Property of Poly(trimethylene terephthalate- co-trimethylene 2,6-naphthalate) Copolymers

  • Jeong, Young-Gyu;Jo, Won-Ho;Lee, Sang-Cheol
    • Fibers and Polymers
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    • 제5권3호
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    • pp.245-251
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    • 2004
  • Poly(trimethylene terephthalate-co-trimethylene 2,6-naphthalate)s (P(TT-co-TN)s) with various copolymer composition were synthesized, and their chain structure, thermal property and crystalline structure were investigated by using $^1$H-NMR spectroscopy, differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD), respectively. It was found from sequence analysis that all the P(TT-co-TN) copolymers synthesized have a statistical random distribution of TT and TN units. It was also observed from DSC thermograms that the glass transition temperature increases linearly with increasing the TN comonomer content, whereas the melting temperature of copolymer decreases with increasing the corresponding comonomer content in respective PTT- and PTN-based copolymer, showing pseudo-eutectic melting behavior. All the samples melt-crystallized isothermally except for P(TT-co-66 mol % TN) exhibit multiple melting endotherms and clear X-ray diffraction patterns. The multiple melting behavior originates from the dual lamellar population and/or the melting-recrystallization-remelting. The X-ray diffraction patterns are largely divided into two classes depending on the copolymer composition, i.e., PTT and PTN $\beta$-form diffraction patterns, without exhibiting cocrystallization.

Characterization of Glass Melts Containing Simulated Low and Intermediate Level Radioactive Waste

  • Jung, Hyun-Su;Kim, Ki-Dong;Lee, Seung-Heon;Kwon, Sung-Ku;Kim, Cheon-Woo;Park, Jong-Kil;Hwang, Tae-Won;Ahn, Zou-Sam
    • 한국세라믹학회지
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    • 제43권3호
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    • pp.148-151
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    • 2006
  • In order to examine the process parameters for the vitrification of Low and Intermediate Level radioactive Waste (LILW) generated from nuclear power plants, measurements of several melt properties was performed for four selected glasses containing simulated waste. Electrical conductivity and viscosity were determined at temperatures ranging from 1123 to $1673^{\circ}C$. The temperature dependences of both properties in the molten state showed a similar behavior in which their values decrease as the temperature increases. The values of the electrical conductivity and viscosity at a temperature of 1423K adopted in an induction cold crucible melter process were $0.27{\sim}0.42$ S/cm and $9.8{\sim}42$ dPas, respectively.

열연사상 압연시 스케일 결함발생에 미치는 산화피막 두께의 영향 (The Effect of Oxide Layer Thickness to the Scale Defects Generation during Hot finish Rolling)

  • 민경준
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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    • pp.412-422
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    • 1999
  • Scale defects generated on the strip surface in a tandem finishing mill line are collected from the strip trapped among the production mills by freezing the growing scale on the strip by the melt glass coating and shutting down the line simultaneously. The samples observed of its cross sectional figure showed the process of scale defect formation where the defects are formed at the base metal surface by thicker oxidized scale during each rolling passes. The properties of the oxidized layer growth both at rolling and inter-rolling are detected down sized rolling test simulating carefully the rolling condition of the production line. The thickness of the oxidized layer at each rolling pass are simulated numerically. The critical scale thickness to avoid the defect formation is determined through the expression of mutual relation between oxidized layer thickness and the lanks of the strip called quality for the scale defects. The scale growth of scale less than the critical thickness and also to keep the bulk temperature tuning the water flow rate and cooling time appropriately. Two units of Inerstand Cooler are designed and settled among the first three stands in the production line. Two units of scale defect is counted from the recoiled strip and the results showed distinct decrease of the defects comparing to the conventionaly rolled products.

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주 사슬에 유연 격자를 포함한 새로운 공중합체 (The new Copolymers which contain Flexible Spacers in the Main Chain.)

  • 김기식
    • 한국응용과학기술학회지
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    • 제16권3호
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    • pp.255-262
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    • 1999
  • The new copolymers which contain flexible spacers in main chain were prepared and their properties were studied. the copolymers were synthesized in the melt polymerization melted from diacetoxynaphthalene isomers, ${\alpha},{\omega}bis(4-carboxyphenoxy)$ alkanes and p-acetoxy benzoic acid in the molar ratio of 1:1:2 and characterized for the effects of structure of naphthalenediol isomer moieties and the spacers on thermal crystalline and liquid crystalline properties of the resulting polymers. Diacetoxy naphthalene isomers were used 1. 5-,1. 6-,2. 6-and 2. 7-disubstituted ones and the spacers was either tetramethylene or decamethylene. The polymer was characterized by elemental and spectropic analysis, differential scanning calorimetry (DSC) on a polaring microscope, wide-angle X-ray diffractometry and thermogravimetry (TGA). There glass transition temperatures (Tg) and melting temperature (Tm) on the structure of the naphthalenediol isomer moieties and the length of the spacers. The presence of spacers was found to the helpful in crystallization of 1. 6-naphthalenediol copolyesters. The presence of amide group in the backbone chain of polymer was found to increase transition temperature, crystallization, thermal stability of polymers but to decreas solubility.

Poly(lactic acid)/Wood Flour/Montmorillonite Nanocomposites (II) : Thermal properties

  • Kim, Jin-Sung;Lee, Sun-Young;Doh, Geum-Hyun;Kang, In-Aeh;Yoon, Ho-Gyu
    • Journal of the Korean Wood Science and Technology
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    • 제37권5호
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    • pp.434-439
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    • 2009
  • This study investigates the thermal properties of nanocomposites prepared from poly(lactic acid) (PLA), wood flour (WF) and montmorillonite (MMT) by melt compounding with a twin screw extruder. In order to enhance the mechanical properties of PLA/WF composites, maleic anhydride grafted PLA (MAPLA) is synthesized as a compatibilizer. MAPLA prepared in the laboratory is characterized using FR-IR. From SEM microphotographs, the presence of MAPLA has a positive effect on the mechanical properties of WF-reinforced PLA composites. The addition of WF/MAPLA into neat PLA increased the glass transition temperature ($T_g$). The addition of 1 to 5 wt% MMT into PLA/WF/MAPLA composite decreases the $T_g$. The cold crystallization temperature ($T_{cc}$) was decreased by the addition of MMT. The MMT could act as effective nucleating sites of PLA crystallization. The thermal stability evaluated by thermogravimetric analysis (TGA) is improved with the contents of MMT up to 3 wt%.

Fe-P-C-B-Al-Mo계 비정질합금의 열적.화학적 성질에 미치는 P 및 Mo의 영향 (The Effect of P and Mo for Thermal and Chemical Properties of Fe-PC-B-Al-Mo Amorphous Alloys)

  • 국진선;전우용
    • 열처리공학회지
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    • 제15권2호
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    • pp.76-81
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    • 2002
  • The melt-spun amorphous $Fe_{77-X}P_{13}C_4B_4Al_2Mo_X$(x=4~10) and $Fe_{82-X}P_XC_4B_4Al_2Mo_8$(x=9~15) alloys were found to exhibit a large supercooled liquid region(${\Delta}T_x$) exceeding 40 K before crystallization. The largest ${\Delta}T_x$ for the glassy alloys containing Mo reaches as large as 65 K for the $Fe_{69}P_{13}C_4B_4Al_2Mo_8$ alloy. The corrosion behavior of the amorphous $Fe_{77-X}P_{13}C_4B_4Al_2Mo_X$(x=4~15) and $Fe_(82-X)P_XC_4B_4Al_2Mo_8$ (x=9~17) alloys were examined by electrochemical measurements in 9M $H_2SO_4$ solution at 303 K. The addition of Mo(or P) for replacing some portion of Fe is effective in improving the corrosion resistance of the investigated Fe-based glassy alloys. They are spontaneously passivated and have a wide passive region with low passive current density.

PMMA/PVDF 화합물의 물성 및 광학적 성질 (Physical and Optical Properties of PMMA/PVDF Blends)

  • 김병철;최춘기;한상필;윤근병;정명영
    • 폴리머
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    • 제26권4호
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    • pp.462-467
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    • 2002
  • Hot embossing 공정을 이용하여 광도파로 소자를 제조하기 위하여 polymethylmeth-acrylate (PMMA)와 polyvinylidenefluoride (PVDF)를 용융 혼합하여 물리적 성질과 광학적 특성을 조사하였다. PMMA/PVDF 혼합물의 유리전이온도 ($T_g$)는 PVDF의 함량이 증가할수록 감소하였다. 하지만 PVDF의 결정은 관찰되지 않았다. PMMA와 비교적 적은 양인 PVDF간의 분자수준의 상호작용에 기인하는 혼화성에 의하여 $T_g$는 감소하고 PVDF의 결정화를 방해하여 무정형성을 유지하는 것으로 판단되었다. PMMA/PVDF 혼합물의 전단점도는 PMMA와 PVDF 사이에서 나타나며 PMMA와 PVDF 사이의 상용성에 의해 PVDF의 함량이 증가할수록 감소하였다. PVDF의 함량이 증가할수록 불소분자의 첨가에 의한 분자의 분극률이 저하되어 혼합물의 굴절률과 흡수손실은 감소하고 투과율은 증가하였다.