• Title/Summary/Keyword: geometry of the ball

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A Study on $\mu$BGA Solder Joints Reliability Using Lead-free Solder Materials

  • Shin, Young-Eui;Lee, Jun-Hwan;Kon, Young-Wook;Lee, Chong-Won;Yun, Jun-Ho;Jung, Seug-Boo
    • Journal of Mechanical Science and Technology
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    • v.16 no.7
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    • pp.919-926
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    • 2002
  • In this study, the numerical prediction of the thermal fatigue lie? of a $\mu$BGA (Micro Ball Grid Array) solder joint was focused. Numerical method was performed using the three-dimensional finite element analysis for various solder alloys such as Sn-37%Pb, Sn-3.5%Ag, Sn-3.5%Ag-0.7%Cu and Sn-3.5%Ag-3%In-0.5%Bi during a given thermal cycling. Strain values obtained by the result of mechanical fatigue tests for solder alloys, were used to predict the solder joint fatigue life using the Coffin-Manson equation. The numerical results showed that Sn-3.5%Ag with the 50-degree ball shape geometry had the longest thermal fatigue life in low cycle fatigue. A practical correlation for the prediction of the thermal fatigue life was also suggested by using the dimensionless variable γ. Additionally Sn-3.5Ag-0.75Cu and Sn-2.0Ag-0.5Cu-2.0Bi were applied to 6$\times$8$\mu$BGA obtained from the 63Sn-37Pb Solder. This 6$\times$8$\mu$BGA were tested at different aging conditions at 130$\^{C}$, 150$\^{C}$, 170$\^{C}$ for 300, 600 and 900 hours. Thickness of the intermetallic compound layer was measured thor each condition and the activation energy thor their growth was computed. The fracture surfaces were analyzed using SEM (Scanning Electron Microscope) with EDS ( Energy Dispersive Spectroscopy).

Feasibility Study on Similarity Principle in Discrete Element Analysis (이산요소법을 이용한 수치해석에서의 상사성 이론의 적용성 검토)

  • Yun, Taeyoung;Park, Hee Mun
    • International Journal of Highway Engineering
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    • v.18 no.2
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    • pp.51-60
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    • 2016
  • PURPOSES : The applicability of the mechanics-based similarity concept (suggested by Feng et al.) for determining scaled variables, including length and load, via laboratory-scale tests and discrete element analysis, was evaluated. METHODS: Several studies on the similarity concept were reviewed. The exact scaling approach, a similarity concept described by Feng, was applied in order to determine an analytical solution of a free-falling ball. This solution can be considered one of the simplest conditions for discrete element analysis. RESULTS : The results revealed that 1) the exact scaling approach can be used to determine the scale of variables in laboratory tests and numerical analysis, 2) applying only a scale factor, via the exact scaling approach, is inadequate for the error-free replacement of small particles by large ones during discrete element analysis, 3) the level of continuity of flowable materials such as SCC and cement mortar seems to be an important criterion for evaluating the applicability of the similarity concept, and 4) additional conditions, such as the kinetics of particle, contact model, and geometry, must be taken into consideration to achieve the maximum radius of replacement particles during discrete element analysis. CONCLUSIONS : The concept of similarity is a convenient tool to evaluate the correspondence of scaled laboratory test or numerical analysis to physical condition. However, to achieve excellent correspondence, additional factors, such as the kinetics of particles, contact model, and geometry, must be taken into consideration.

A Study on Tooth Micro-geometry Optimization of Planetary Gear for 5MW Wind Turbine Pitch Drive (5MW 풍력용 피치드라이브의 유성기어 Micro-geometry 최적화에 관한 연구)

  • Lee, In-Bum;Kim, Dong-Young;Xu, Zhe-Zhu;Lee, Do-Young;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.85-91
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools. Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

GEOMETRY OF BILINEAR FORMS ON A NORMED SPACE ℝn

  • Sung Guen Kim
    • Journal of the Korean Mathematical Society
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    • v.60 no.1
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    • pp.213-225
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    • 2023
  • For every n ≥ 2, let ℝn‖·‖ be Rn with a norm ‖·‖ such that its unit ball has finitely many extreme points more than 2n. We devote to the description of the sets of extreme and exposed points of the closed unit balls of 𝓛(2n‖·‖) and 𝓛𝒮(2n‖·‖), where 𝓛(2n‖·‖) is the space of bilinear forms on ℝn‖·‖, and 𝓛𝒮(2n‖·‖) is the subspace of 𝓛(2n‖·‖) consisting of symmetric bilinear forms. Let 𝓕 = 𝓛(2n‖·‖) or 𝓛𝒮(2n‖·‖). First we classify the extreme and exposed points of the closed unit ball of 𝓕. We also show that every extreme point of the closed unit ball of 𝓕 is exposed. It is shown that ext B𝓛𝒮(2n‖·‖) = ext B𝓛(2n‖·‖) ∩ 𝓛𝒮(2n‖·‖) and exp B𝓛𝒮(2n‖·‖) = exp B𝓛(2n‖·‖) ∩ 𝓛𝒮(2n‖·‖), which expand some results of [18, 23, 28, 29, 35, 38, 40, 41, 43].

A numerical study on the characteristics of internal flows in a gasoline direct swirl injector (직접분사식 가솔린 선회 분사기에서의 내부 유동특성에 관한 수치 해석)

  • Bae, S.H.;Moon, S.Y.;Lee, C.W.
    • Journal of ILASS-Korea
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    • v.6 no.2
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    • pp.9-15
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    • 2001
  • The internal flow characteristics of a gasoline direct injector have been studied to improve fuel economy and reduce exhaust emissions. Computational Fluid Dynamics (CFD) is used to examine the internal flow of the GDI with the purpose of designing the optimum geometry of the injector. This study tests orifice length, cone angle, swirl angle, orifice diameter and needle lift. The results show that optimum sizes of the orifice length, cone angle, swirl angle, orifice diameter and needle lift are 0.8mm, $140^{\circ},\;120^{\circ},\;80mm\;and\;70{\mu}m$, respectively. The size of the lift does not affect the formation of the air core signficantly near the tip of the needle compared to the ball-type needle. The vena contracta phenomenon near the orifice inlet can be released by smoothing the edge.

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Endurance Life Estimation of Taper Bearing Units (테이퍼 베어링 유닛의 내구수명 예측)

  • Ahn, Tae-Kil;Lee, Sang-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.160-164
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    • 2007
  • An automotive wheel bearing is one of the most important components to guarantee the service life of a passenger car. The endurance life of a bearing is affected by many parameters such as material properties, heat treatment, lubrication conditions, temperature, loading conditions, bearing geometry, internal clearance and so on. Generally, a tapered roller bearing gives longer endurance life than that of an equivalent size ball bearing. Consequently, the application of taper bearing units will be increased for more compact design and extended warranty. In this paper, we derive the relation between loads and deformations of a taper bearing unit. On the basis of that, we calculate the endurance life of the taper bearing unit considering initial axial clearance.

An Experimental Study of the Factors Affecting the Performance of a Rotating Wickless Heat Pipe (회전식 히이트 파이프의 성능에 대한 실험적 연구)

  • Ko, Chang-Seog;Kim, Hyo-Kyung
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.14 no.1
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    • pp.31-38
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    • 1985
  • By using the hollow shaft with $0.5^{\circ}$ internal taper, ball valve and rubber packing, charging the working fluid at engineering vacuum degree (vacuum pressure higher than 1 torr) and carrying out experiments, it was investigated the performance of rotating heat pipe with variant operating conditions. In this experiment, it was shown that it is impossible the internal liquid flow was laminar film flow which agree with the assumption of present theoretical analyses, but the internal vorticity makes the heat transfer increase and for the maximum heat transfer there is optimal mass loading for the given heat pipe geometry and operational conditions.

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Surface Quality Improvements on the Spherical Shaped Mold using Ball End Milling (볼 엔드밀을 이용한 금형 구면 가공의 표면품질 향상에 관한 연구)

  • Yun, Il-Woo;Hwang, Jong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.3
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    • pp.71-76
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    • 2020
  • Various machining methods are being studied to improve the processing quality of the spherical R shape in press die. In this paper, we confirmed that changes in machining quality were associated with changes in cutting direction, path, and cutting angle, which are commonly used in the machining of molds. We obtained a surface roughness graph with each condition change in one specimen using an instrument that measured geometry and surface roughness simultaneously. The results of the study showed that the best surface roughness in the finish cut of the spherical surface was obtained using upward pick feed machining.

Prediction of the Reaction Force for Seal Lip Design with Wheel Bearing Unit (휠 베어링용 밀봉 시일 설계를 위한 시일 립의 밀착력 예측)

  • 김기훈;유영면;임종순;이상훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.165-172
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    • 2001
  • Wheel bearing units were almost exclusively used for car front wheel, where the two ball rows are directly side by side with integrated rubber seal. The seal is of important for wheel bearing units due to the adverse environmental conditions with mud and splash water. The seal of wheel bearing units was designed to have geometry with multi lips, which elastic lip contacts and deforms with bearing. The equation of reaction force for deformed lip as cantilever beam was previously used for seal lip design. But it's result was not useful because deflection of the beam differs from lip's. In this study, deformed shape of the lip was assumed to and order function which is more similar to lip deformation and made the equation for reaction force prediction. The Reaction forces from each other equations were compared with results by FEA to prove usefulness of new equation.

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Finite Element Analysis of Vibration of HDD Disk-Spindle System with Rigid Complex Spindle and Flexible Shaft (복잡한 형상의 강체 스핀들과 유연축을 고려한 HDD 디스크-스핀들 계의 고유진동 유한요소해석)

  • Lee, Sang-Hoon;Jang, Gun-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.784-789
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    • 2000
  • Equations of motion are derived and solved using the finite element method substructure synthesis for the disk-spindle system with rigid spindle and flexible shaft. The disk is modeled as a flexible spinning disk by Kirchhoff plate theory and von Karman nonlinear strain. The spindle supporting the flexible disk is modeled as a rigid body to consider its complex geometry. The stationary shaft supporting the rotating disk-spindle-bearing system is modeled by Euler beam, and the ball bearings are modeled as the stiffness matrix with 5 degrees of freedom. Developed theory is applied to analyze the vibration characteristics of a 3.5" HDD and a 2.5" HDD, respectively, and modal tests are performed to verify the simulation results. This paper shows that the developed theory can be effectively applied to the rotating disk-spindle system with the spindle of complex shape.

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