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Analysis of the effect of punch wear on shear surfaces in the piercing process (피어싱 공정에서의 펀치 마모가 전단면에 미치는 영향 분석)

  • Jeon, Yong-Jun;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.28-33
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    • 2022
  • The recent increasing application rate of advanced high-strength steel(AHSS) for automotive parts makes it difficult to ensure the durability of forming tools. Significant load and friction generated during the piercing process of AHSS increase the wear rate and the damage degree to dies. These harsh process conditions also yield product failures, such as dimensional inconsistency of pierced holes and insufficient quality of hole's sheared edge. This study analyzed the effect of punch wear on the sheared surface of pierced parts and the forming load during the piercing process. Wear-shaped punches showed approximately 20% higher piercing load than normal-shaped punches, and the rollover ratio of the sheared surface also increased. It is considered that the dull edge of wear-shaped punches does not penetrate directly into the material but shears after tensioning it in a piercing direction. In addition, wear-shaped punches experienced compressive load even after completing the piercing process during the down-stroke and tensile load during the up-stroke. This load variation is related to the smaller diameter piercing holes produced by wear-shaped punches compared to normal-shaped punches. Thus, we demonstrated the predictability of the wear level of dies through a comparative analysis of the piercing load pattern.

Analysis for Optimal Rail Grinding Amount by Rolling Contact Fatigue Test in High Speed Railway (구름접촉피로시험을 통한 고속철도 레일연마량 분석)

  • Chang, Ki-Sung;Sung, Deok-Yong;Park, Yong-Gul;Choi, Jin-Yu;Lee, Dong-Hyung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2115-2124
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    • 2011
  • The rail surface defects which are generated on repeated rolling contact fatigue are getting increased according to high speed, high density, and minimum weight. In addition, Increasing noise and vibration are affected by these also impact load generated as well. Because of this phenomenon, more serious and critical damages were occurred. In fact, in order to control them, the rail grinding were conducted. However, there are not enough researches to make an criteria of generating optimal rail grinding amount in Korea. This study evaluated how depth of hardening on rail surface is formed and suggested optimal rail grinding amount by RCF(rolling contact fatigue) test with generated contact pressure between KTX wheel and UIC60 rail by applying FEM analysis. Therefore, the amount was generated approximately 0.2mm/20MGT to maintain integrity of rail surface by getting rid of depth of hardening on rail according to rail accumulated passing tonnage.

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A Study on the Squeal Noise generated by Self-excited Vibration in Friction surface (마찰면에서 자여 진동에 의해 발생되는 스퀼 소음에 관한 연구)

  • 이해철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.90-96
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    • 1998
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assemble etc. Also, the squeal noise changes its inherent form(i.e. its sound pressure level and its frequency) with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibrationand squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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An Experimental Study on the Squeal Noise Generated in Friction Surface of Disk Brake (디스크 브레이크의 마찰면에서 발생되는 스퀼소음에 관한 실험적 연구)

  • 이해철;이원평;차경옥
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.26-31
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    • 2000
  • There are various noises generated by friction. Among the rest, eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. The parameters affecting brake squeal noise are the material properties of the braking pad, the dynamic properties of the brake parts and the dimensions of the brake assembly etc. Also, the squeal noise changes its inherent form with the normal load and sliding speed. In this study, the characteristics of brake squeal noise generated by friction is analyzed experimentally. The experiment focused on the analysis of friction self-excited vibration and squeal noise level. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding speeds. And Friction self-excited vibration is raised the brake squeal noise.

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The Fatigue Crack Initiation Life under the Rolling Contact of Rough Surfaces using Critical Plane Approach (임계평면법을 이용한 거친 표면의 구름접촉시 피로균열 시작수명)

  • 설광조;김태완;조용주
    • Tribology and Lubricants
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    • v.19 no.1
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    • pp.26-30
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    • 2003
  • The stresses of surface and substrate under the rough surface contact are irregular. Using rainflow counting method for irregular stresses, the fatigue surface crack initiation lift was calculated. With the surface generated by computer, this paper figures out the random load generated by contacting to the rough surface, analyzes the stress of its subsurface, and calculates the fatigue crack initiation life of the rough surface fatigue theory.

Design and Implementation of an Active Power Filter Using Model Predictive Controller

  • Haeri, Mohammad;Zeinali, Mahdi
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1975-1980
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    • 2004
  • A parallel active power filter is designed and implemented to compensate for undesired current harmonics generated by a nonlinear load. The filter works based on PWM strategy and control signal is generated using a model predictive controller. To evaluate the achievements, a PI controller is also designed and implemented. Experimental results indicate about 50% increase in the efficiency over PI controller.

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Ship Collision Analysis with Offshore Structure (선박과 해양 구조물의 충돌 해석)

  • Kim, Jong-Sung;Jung, Hyun;Ko, Jae-Yong
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2004.04a
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    • pp.169-176
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    • 2004
  • Offshore structure crossing navigation waterways must not only be designed to resist gravity, wind, and earthquake load, but also be capable of resisting ship and barge collision load. Current specifications for offshore structure design provide empirical relationships for computing impact loads generated during barge collision, however, these relationships are based on the limited experimental data. In this paper, the dynamic finite element analysis is used to computing force for vessel collision scenarios to offshore structures. Results obtained from the ANSYS/LS-DYNA are compared to AASHTO bridge design specifications.

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Compressive behavior of short fibrous reinforced concrete members with square cross-section

  • Campione, G.
    • Structural Engineering and Mechanics
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    • v.37 no.6
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    • pp.649-669
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    • 2011
  • In this paper an analytical model is presented that addresses the compressive response of short-fiber reinforced concrete members (FRC) with hooked steel fibers. This model is applicable to a wide range of concrete strengths and accounts for the interaction between the cover spalling and the concrete core confinement induced by transverse steel stirrups and also for buckling of longitudinal reinforcing bars. The load-shortening curves generated here analytically fit existing experimental data well.

Design of a Speed Controller for the Synchronous Motor in Electric Vehicle (전기자동차용 동기기의 속도제어기 설계)

  • Hyun, Keun-Ho
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.239-240
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    • 2007
  • In this paper, a robust adaptive backstepping controller will be proposed for the speed control of permanent magnet synchronous motors in using electrical vehicles. Stator resistance, damping coefficient, load torque are considered as uncertainties and noise generated at applying load torque to motor is also considered. It shows that the backstepping algorithm can be used to solve the problems of nonlinear system very well and robust controller can be designed without the variation of adaptive law. Simulation results are provided to demonstrate the effectiveness of the Proposed controller.

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Numerical study of anomaly detection under rail track using a time-variant moving train load

  • Chong, Song-Hun;Cho, Gye-Chun;Hong, Eun-Soo;Lee, Seong-Won
    • Geomechanics and Engineering
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    • v.13 no.1
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    • pp.161-171
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    • 2017
  • The underlying ground state of a railway plays a significant role in maintaining the integrity of the overlying concrete slab and ultimately supporting the train load. While effective nondestructive tests have been used to evaluate the rail track system, they can only be performed during non-operating time due to the stress wave generated by active sources. In this study, finite element numerical simulations are conducted to investigate the feasibility of detecting unfavorable substructure conditions by using a moving train load. First, a train load module is developed by converting the train load into time-variant equivalent forces. The moving forces based on the shape functions are applied at the nodes. A parametric study that takes into account the bonding state and the train class is then performed. All the synthetic signals obtained from numerical simulations are analyzed at the frequency domain using a Fast Fourier transform (FFT) and at the time-frequency domain using a Short-Time Fourier transform (STFT). The presence of a void condition amplifies the acceleration amplitude and the vibration response. This study confirms the feasibility of using a moving train load to systematically evaluate a rail track system.