• 제목/요약/키워드: furnace

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Ti-Ta-Zr합금의 전기화학적 특성에 미치는 HA/TiN 코팅의 영향 (Effects of HA/TiN Coating on the Electrochemical Characteristics of Ti-Ta-Zr Alloys)

  • 오미영;김원기;최한철
    • 대한금속재료학회지
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    • 제46권10호
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    • pp.691-699
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    • 2008
  • Electrochemical characteristics of Ti-30Ta-xZr alloys coated with HA/TiN by using magnetron sputtering method were studied. The Ti-30Ta containing Zr(3, 7, 10 and 15wt%) were 10 times melted to improve chemical homogeneity by using a vacuum furnace and then homogenized for 24hrs at $1000^{\circ}C$. The specimens were cut and polished for corrosion test and coating, and then coated with HA/TiN, respectively, by using DC and RF-magnetron sputtering method. The analyses of coated surface and coated layer were carried out by using optical microscope(OM), field emission scanning electron microscope(FE-SEM) and X-ray diffractometer(XRD). The electrochemical characteristics were examined using potentiodynamic (-1,500 mV~ + 2,000 mV) and A.C. impedance spectroscopy(100 kHz ~ 10 mHz) in 0.9% NaCl solution at $36.5{\pm}1^{\circ}C$. The microstructure of homogenized Ti-30Ta-xZr alloys showed needle-like structure. In case of homogenized Ti-30Ta-xZr alloys, a-peak was increased with increasing Zr content. The thickness of TiN and HA coated layer showed 400 nm and 100 nm, respectively. The corrosion resistance of HA/TiN-coated Ti-30Ta-xZr alloys were higher than that of the non-coated Ti-30TaxZr alloys, whic hindicate better protective effect. The polarization resistance($R_p$) value of HA/TiN coated Ti-30Ta-xZr alloys showed $8.40{\times}10^5{\Omega}cm^2$ which was higher than that of non-coated Ti-30Ta-xZr alloys.

이중벽 탄소나노튜브의 정제와 투과도에 따른 전계방출 특성 평가 (Field Emission Property of Double-walled Carbon Nanotubes Related to Purification and Transmittance)

  • 안기태;장현철;류승철;이한성;이내성;한문섭;박윤선;홍완식;박경완;석중현
    • 대한금속재료학회지
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    • 제49권1호
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    • pp.79-84
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    • 2011
  • Double-walled carbon nanotubes (DWCNTs) with high purity were produced by the catalytic decomposition of tetrahydrofuran (THF) using a Fe-Mo/MgO catalyst at $800^{\circ}C$. The as-synthesized DWCNTs typically have catalytic impurities and amorphous carbon, which were removed by a two-step purification process consisting of acid treatment and oxidation. In the acid treatment, metallic catalysts were removed in HCl at room temperature for 5 hr with magnetic stirring. Subsequently, the oxidation, using air at $380^{\circ}C$ for 5 hr in the a vertical-type furnace, was used to remove the amorphous carbon particles. The DWCNT suspension was prepared by dispersing the purified DWCNTs in the aqueous sodium dodecyl sulfate solution with horn-type sonication. This was then air-sprayed on ITO glass to fabricate DWCNT field emitters. The field emission properties of DWCNT films related to transmittance were studied. This study provides the possibility of the application of large-area transparent CNT field emission cathodes.

염산에 의한 단중벽 탄소나노튜브 정제와 전자방출 특성 평가 (Purification of Single-walled Carbon Nanotubes by HCl Treatment and Analysis of the Field Emission Property)

  • 류승철;정다미;안기태;이한성;이내성;박윤선;석중현
    • 대한금속재료학회지
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    • 제48권4호
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    • pp.335-341
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    • 2010
  • High-quality single-walled carbon nanotubes (SWCNTs) were synthesized by catalytic decomposition of $C_2H_2$ using Fe-Mo/MgO catalyst at $800^{\circ}C$. The as-synthesized SWCNTs typically occurred in the form of a bundle with a diameter of 10~20 nm together with amorphous carbon and catalytic impurities, which were removed by a two-step purification process consisting of oxidation and an acid treatment. The oxidation step, using an $O_2$-Ar mixture at $380^{\circ}C$ for 5 hr in a vertical-type furnace and a $HNO_3$ treatment at $100^{\circ}C$ for one hour, was utilized to remove the amorphous carbon particles. Subsequently, metallic catalysts were removed in HCl at room temperature for 5 hr under magnetic stirring. The SWCNT suspension was prepared by dispersing the purified SWCNTs in an aqueous sodium dodecyl benzene sulfonate solution with horn-type sonication. This was then air-sprayed on glass to fabricate CNT field emitters. The samples had a turn-on field value of 4 V/${\mu}m$ and a current density of 0.67 mA/$cm^2$ at 9 V/${\mu}m$. Increasing the HCl treatment time improved the field emission properties.

IT SOFC 인터커넥터 구동 조건에서의 스테인레스 소재의 산화거동에 미치는 표면전처리의 영향 (Effect of Surface Treatments of Stainless Steels on Oxidation Behavior Under Operating Condition of IT SOFC Interconnect)

  • 문민석;우기도;김상혁;유명한
    • 대한금속재료학회지
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    • 제49권1호
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    • pp.25-31
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    • 2011
  • Solid oxide fuel cells (SOFCs) have many attractive features for widespread applications in generation systems. Recently, stainless steels have attractive materials for metallic bipolar plate because metallic bipolar plates have many benefits compared to others such as graphite and composite bipolar plates. SOFC operates on high temperature of about $800{\sim}1000^{\circ}C$ than other fuel cell systems. Thus, many studies have attempted to reduced the operation temperature of SOFC to about $600{\sim}800^{\circ}C$, which is the intermediate temperature (IT) of SOFC. Low cost and high-temperature corrosion resistance are very important for the practical applications of SOFC in various industries. In this study, two specimens, 304 and 430 stainless steels with and without different pre-surface treatments on the surface were investigated. And, specimens were exposed at high temperature in the box furnace under oxidation atmosphere of $800^{\circ}C$. Oxidation behavior have been investigated with the materials exposed at different times (100 hrs and 400 hrs) by SEM, EDS and XRD. By increasing exposure time, the amount of metal oxide increased in the order like; STS304 < STS430 and As-received < As-polished < Sand-blast specimens.

촉매법을 적용한 오존 저감형 플라즈마 기기 (A Study on the Ozone Reduction of Plasma Devices by Catalyst Method)

  • 전신영;김동준;김종엽;권진구;전용민;도계령;이성의
    • 한국전기전자재료학회논문지
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    • 제34권1호
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    • pp.56-62
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    • 2021
  • In this study, we created a DBD plasma device and a MnO2 catalyst mesh filter for evaluating ozone reduction of devices via the catalyst method. The DBD plasma device was manufactured by applying Ag paste to soda lime glass via the screen-printing method. The MnO2 catalyst mesh filter was manufactured by mixing MnO2 powder with binder with a 10% difference in concentration from 10% to 50% and then applying it using the dip-coating method. Finally, we sintered a MnO2 catalyst mesh filter in an electric furnace. We evaluated the characteristics of ozone generation according to the Ar gas flow of DBD plasma devices, the opening ratio, and ozone reduction performance of the MnO2 catalyst filters. Ozone reduction performance was approximately 20.4% at MnO2 10 wt%, 37.8% at MnO2 30 wt% and 50% at MnO2 50 wt%.

일방향 응고에 의한 금속급 실리콘 중 Fe 제거 (Removal of Fe from Metallurgical Grade Si by Directional Solidification)

  • 사공성대;손인준;손호상
    • 자원리싸이클링
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    • 제30권4호
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    • pp.20-26
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    • 2021
  • 태양전지용 실리콘은 주로 반도체급 실리콘 제조공정에서 발생하는 규격외 실리콘을 사용하여 왔다. 태양전지의 보급 활성화를 위해서는 보다 저렴한 정제 공정의 개발이 필요하다. 태양전지용 실리콘을 위한 저비용이면서 효율적인 방법은 금속급 실리콘을 정제하여 고순도화하는 것이다. 본 연구에서는 금속급 용융 실리콘 중의 Fe를 제거하기 위해 고주파 유도로 중에서 일방향 응고를 실시하였다. 실험조건과 실험결과를 유효 편석계수, Scheil 식 및 Peclet 수로 평가하였다. 시료의 하강속도가 감소함에 따라 불순물의 매크로 편석과 잉곳의 순도가 증가하였다. 이러한 결과는 시료의 하강속도 감소에 따른 유효 편석계수의 감소에 의한 것으로 생각된다.

고주파 가열 장비를 활용한 터빈로터 휨 교정수식모델 개발 (Development of Turbine Rotor Bending Straightening Numerical Model using the High Frequency Heating Equipment)

  • 박준수;현중섭;박현구;박광하
    • KEPCO Journal on Electric Power and Energy
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    • 제7권2호
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    • pp.269-275
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    • 2021
  • The turbine rotor, one of the main facilities in a power plant, it generates electricity while rotating at 3600 RPM. Because it rotates at high speed, it requires careful management because high vibration occurs even if it is deformed by only 0.1mm. However, bending occurs due to various causes during turbine operating. If turbine rotor bending occurs, the power plant must be stopped and repaired. In the past, straightening was carried out using a heating torch and furnace in the field. In case of straightening in this way, it is impossible to proceed systematically, so damage to the turbine rotor may occur and take long period for maintenance. Long maintenance period causes excessive cost, so it is necessary to straighten the rotor by minimizing damage to the rotor in a short period of time. To solve this problem, we developed a turbine rotor straightening equipment using high-frequency induction heating equipment. A straightening was validated for 500MW HIP rotor, and the optimal parameters for straightening were selected. In addition, based on the experimental results, finite element analysis was performed to build a database. Using the database, a straightening amount prediction model available for rotor straightening was developed. Using the developed straightening equipment and straightening prediction model, it is possible to straightening the rotor with minimized damage to the rotor in a short period of time.

Monitoring of air Pollution on the Premises of the Factory Sharrcem - L.L.C

  • Luzha, Ibush;Shabani, Milazim;Baftiu, Naim
    • International Journal of Computer Science & Network Security
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    • 제22권10호
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    • pp.214-222
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    • 2022
  • In these proceedings, we will address the problem of air pollution on the premises of the Cement factory SHARRCEM L.L.C. in Hani Elezit in the Republic of Kosovo respectively around the clinker cooler, rotary kiln, and raw material mill. By air pollution, we mean the introduction of chemicals, particles, or other harmful materials into the atmosphere which in one way or another causing damage to the development of plants and organisms. Air pollution occurs when certain substances are released into the air, which depending on the quantitative level, can be harmful to human health, animals, and the environment in general. The analysis of air shows the influence of the extractive and processing industry on the chemical composition of air. Parameters analyzed though under control such as the case of carbon dioxide, due to the increasing production capacity of cement, the production of hundreds of thousands of cubic meters of CO2 gas made CO2 production a concern. With the purchase of the latest technology by the SHARCEM Factory in Hani Elezit, the amount of air pollution has been reduced and the allowed parameters of environmental pollution have been kept under control. Air pollutants are introduced into the atmosphere from various sources which change the composition of the atmosphere and affect the biotic environment.The concentration of air pollutants depends not only on the quantities that are emitted from the sources of air pollution but also on the ability of the atmosphere to absorb or disperse these emissions. Sources of air pollutants include vehicles, industry, indoor sources, and natural resources. There are some natural pollutants, such as natural fog, particles from volcanic eruptions, pollen grains, bacteria, and so on.

Reactivity of aluminosilicate materials and synthesis of geopolymer mortar under ambient and hot curing condition

  • Zafar, Idrees;Tahir, Muhammad Akram;Hameed, Rizwan;Rashid, Khuram;Ju, Minkwan
    • Advances in concrete construction
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    • 제13권1호
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    • pp.71-81
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    • 2022
  • Aluminosilicate materials as precursors are heterogenous in nature, consisting of inert and partially reactive portion, and have varying proportions depending upon source materials. It is essential to assess the reactivity of precursor prior to synthesize geopolymers. Moreover, reactivity may act as decisive factor for setting molar concentration of NaOH, curing temperature and setting proportion of different precursors. In this experimental work, the reactivities of two precursors, low calcium (fly ash (FA)) and high calcium (ground granulated blast furnace slag (GGBS)), were assessed through the dissolution of aluminosilicate at (i) three molar concentrations (8, 12, and 16 M) of NaOH solution, (ii) 6 to 24 h dissolution time, and (iii) 20-100℃. Based on paratermeters influencing the reactivity, different proportions of ternary binders (two precursors and ordinary cement) were activated by the combined NaOH and Na2SiO3 solutions with two alkaline activators to precursor ratios, to synthesize the geopolymer. Reactivity results revealed that GGBS was 20-30% more reactive than FA at 20℃, at all three molar concentrations, but its reactivity decreased by 32-46% with increasing temperature due to the high calcium content. Setting time of geopolymer paste was reduced by adding GGBS due to its fast reactivity. Both GGBS and cement promoted the formation of all types of gels (i.e., C-S-H, C-A-S-H, and N-A-S-H). As a result, it was found that a specified mixing proportion could be used to improve the compressive strength over 30 MPa at both the ambient and hot curing conditions.

생압고철의 맞춤형 장입을 통한 용해에너지 절감 (Reduction of Melting Energy by Customized Charging of Press Scrap)

  • 이상환
    • 한국주조공학회지
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    • 제41권4호
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    • pp.342-348
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    • 2021
  • 거의 모든 철계 주조공장은 생압고철 (press scrap)을 주 장입재로 사용한다. 본 연구에서는 생압고철의 형상, 크기를 최적화하여 용해에너지를 절감하고자 하였다. 주조공장 두 곳의 3t/h 중주파 유도용해로를 활용하여 실험하였다. 개선 조건의 경우, 초기 장입 시에는 맞춤형 생압고철을 사용하였고, 추가 장입 시에는 소형 생압고철을 사용하였다. 개선 조건의 에너지 절감 효과를 높이기 위해, 회수철 표면의 청정화 공정을 강화하여 실시하였다. 개선 조건에 의한 용해에너지 원단위 (melting energy basic unit) 절감률은 두 주조공장에서 각각 23.3, 23.9%였고, 거의 유사하였다. 원단위 수준이 다른 두 곳의 주조공장 모두에서 개선 조건은 매우 효과적이었다. 개선 조건의 에너지 절감 원리 및 경제적 효과를 기술하였다.