• Title/Summary/Keyword: full-scale static load test

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KC-100 Full-scale Airframe Static Test (KC-100 전기체 정적 구조시험)

  • Shim, Jae-Yeul;Jung, Keunwan;Lee, Hanyong;Lee, Sang Keun;Hwang, Gui-Chul;Ahn, Seokmin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.1
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    • pp.67-75
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    • 2014
  • A full-scale static test for a composite structure small aircraft (KC-100) was conducted in the KARI. The test includes 15 full-scale test and 7 local test conditions. Test requirements with test schedule, test article with dummy structures, test load generation, test system, and equipment are introduced for the test. Test load data of the 1st test condition(U1) was analyzed to evaluate an accuracy of load control for the test. The analysis results show that load data obtained during test were within tolerance of Static Null Pacing Error(SNPE) and the error value of load control was 8.6N. The error of load controls for the full-scale static test using dozens of actuators was calculated by a method suggested by authors. Test data for all other test conditions is also shown in this paper. Finally, reactions measured from restraint system of the U1 test condition show that the reaction changes as load increment. The factors which may change the change of reactions for a full-scale static test are introduced in this study.

Pressurization Test for Full-scale Static Test of T-50 Aircraft (고등훈련기 전기체 정적시험을 위한 여압시험)

  • Shim, Jae-Yeul;Kim, Tae-Uk;Song, Jae-Chang;Hwang, Gui-Chul;Hwang, In-Hee
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1384-1387
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    • 2003
  • Pressurization test is usually required in aircraft full-scale static test. There are several test conditions including pressurization of cockpit, fuselage fuel tank, air inlet duct for T-50 full-scale static test. In this paper, the test conditions, equipment, piping analysis for the pressurization test are introduced. Tank simulation test is performed to verify the validity of piping analysis and to find good tuning parameters for the pressurization channel in the servo controller. Several test setup for pressurization of T-50 test is introduced. Test article volume is filled by form, $60%{\sim}80%$ volume is reduced for the T-50 full-scale static test. Pressurization system is connected to servo controller which also controls hydraulic actuator. Load and pressure control is synchronized by using the same servo controller during T-50 test. Typical control result for pressurization test condition is shown. Pressurization tests of T-50 full-scale static test was completed successfully.

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Development of Full-Scale Static Test System for Aircraft Sensor Pod (항공용 센서 포드의 정적 구조시험장비 개발)

  • Jae Myung Cho;Hoon Hyuk Park;Won Woong Lee;Jong In Bae;Han Sol Lee;Eui Hwan Oh
    • Journal of Aerospace System Engineering
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    • v.17 no.1
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    • pp.97-105
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    • 2023
  • For aviation sensor pod, structural integrity should be verified through static structural tests for flight loads induced in various maneuvering conditions of the aircraft. For this, it is necessary to develop a test system for full-scale static load test of sensor pod. Based on test requirements, this paper introduced a test system configuration of the static test and the development of test structure frame, restraints equipment, loading equipment, control, and measurement equipment. In addition, methods and procedures for verifying the developed test system were explained. In conclusion, the static load test and data acquisition were successfully performed. Reliability of the test equipment was also verified in the process.

KC-100 Full-scale Static Test System (KC-100 전기체 정적 구조시험 장치)

  • Shim, Jae-Yeul;Lee, Sang-Geun;Ahn, Seok-Min
    • Aerospace Engineering and Technology
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    • v.11 no.1
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    • pp.7-18
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    • 2012
  • Full-scale static test was introduced for the KC-100 aircraft which is domestic civil aircraft to be certified for the first time. Test requirement, test frame, and important test stystems such as loading system, counterbalance system, restraint system and jacking system are explained in detail. Especially, the way to satisfy compliance for the installation of test article and loading system is introduced by using check sheets for the installations. 15 Full-scale and 7 local test conditions were successfully completed and the test data was obtained.

Full Scale Airframe Static Test of 4 Seater Canard Airplane (4인승 선미익 경항공기 전기체 정적 구조시험)

  • Shin, Jeong-Woo;Kim, Sung-Chan;Kim, Sung-Jun;Chae, Dong-Chul;Lee, Sang-Wook;Kim, Tae-Uk;Shim, Jae-Yeul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.4
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    • pp.15-23
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    • 2006
  • In this paper, full-scale airframe static test of 4-seater canard airplane(the Firefly) was explained. From the results of the structural analysis, 5 design limit loads test conditions and 11 design ultimate loads test conditions were selected. Test loads analysis was performed and test fixtures and load control system(LCS) were prepared to realize the test loads. To protect the test article during the test, the overload protection system was prepared. Strain and deflection values were acquired through the data acquisition system(DAS) to verify the structural analysis results.

전기체 정적시험 치구설계 기술보고서

  • Kim, Sung-Chan;Shin, Jeong-Woo;Shim, Jae-Yeul;Hwang, In-Hee
    • Aerospace Engineering and Technology
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    • v.1 no.2
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    • pp.32-44
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    • 2002
  • This paper contains the information that describes the test fixture design and technology for full-scale airframe static test. Obtained technologies consist of determination of design load for test fixture, design technique for loading system, counterbalance system, positioning system of test article, test equipment and overload protection method. Full-scale airframe static test of advanced jet trainer was implemented using test fixture which are applied these technique.

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Bearing capacity of large diameter PHC pile and large diameter composite pile (대구경 PHC말뚝 및 대구경 복합말뚝($\phi$1,000mm) 지지력 산정에 관한 연구)

  • Shin, Yun-Sup;Park, Jae-Hyun;Hwang, Ui-Seong;Cho, Sung-Han;Chung, Moon-Kyung;Lee, Jin-Young
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.351-359
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    • 2010
  • Large PHC piles with a diameter of 1,000mm or larger were recently introduced for the first time in Korea. This paper presents full-scale static and dynamic pile load tests performed on two 1,000mm PHC piles and two composite piles with steel pipe piles of the same diameter in the upper portion, installed by driving and pre-boring. The objectives of the tests include evaluating pile drivability, load-settlement relation, allowable bearing capacity, and the stability of mechanical splicing element for the composite pile(a.k.a. non-welding joint). The performance of the large diameter PHC piles were thought to be satisfactory compared to that of middle sized PHC piles with a long history of successful applications in the domestic and foreign markets.

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Analysis on Reactions of Full-Scale Airframe Static Structural Test (항공기 전기체 정적구조시험의 반력 분석)

  • Shim, Jae-yeul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.3
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    • pp.195-205
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    • 2020
  • This study addresses analysis on reactions which are induced in restraint system for airframe full-scale static structural test. This system restraints 6 degrees of freedom of a test article. It is valuable to study evaluating test error through analysis on the reactions which include all errors in a test. It is required to calculate fistly right reactions for the evaluation. This study focuses on calculation of the right reactions. The reaction is represented by sum of nominal reaction(Rn) and testing error reactions(Rce, Rerr) and is analyzed by two steps (inital vs relative reaction) in this study. It would evaluate intrinsic error at 0%DLL and error induced from applying test load, separately. Based on analysis using test data of a full-scale static test(canard type aircraft), resultant force of Rces and Rce_rs are distributed within 82.8N while resultant force of Rerr_rs shows to increase upto max. 808N as load level increment. Such well distribution of the Rce within the small range is caused from TMF values characteristics which are well distributed within -30N~40N. Additionally, it is shown through qualitative analysis on three components(X0, Y0, Z0) of the relative reaction(Rerr_r) that the reactions must be calculated with considering deformation of test article to calculate correctly reactions. This study shows also that equations characterizing deformation of components of test article are required to calculate the correct reactions, the equations must include information which will be used to calculate movement of all loading points.

Performance Evaluation of Full Scale Reinforced Subgrade for Railroad with Rigid Wall Under Static Load (정하중 재하 시 실물 강성벽 일체형 철도보강노반의 성능평가)

  • Kim, Dae-Sang
    • Journal of the Korean Geosynthetics Society
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    • v.14 no.3
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    • pp.31-42
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    • 2015
  • The Reinforced subgrade for railroad (RSR) was constructed for one way railway line with the dimension of 5 m high, 6 m wide and 20 m long to evaluate its performance under train design load. The RSR has characteristics of short length (0.3-0.4 H) of reinforcement and rigid wall, 30 and 40 cm vertical spacing of reinforcement installation. To enhance economics and constructability, three kinds of connections (welding, hinge & bolt, bold wire) were also designed to realize the integration between rigid wall and reinforced subgrade. Two times of static loading tests were done on the full size railroad subgrade. The maximum applied pressure was 0.98 MPa (the maximum test load 5.88 MN), which corresponds to 19.6 times of the design load for railroad subgrade, 50 kPa. The performance on the RSR was evaluated with the safety on the failure, subgrade bearing capacity and settlement, horizontal displacement of wall, and reinforcement strain. Based on the full scale test, we confirmed that the RSR with the conditions of 0.35 H (35% of height) short reinforcement length, hinge & bolt type connection for integration between rigid wall and reinforced subgrade, and 40cm vertical spacing of reinforcement installment shows good performance under train design load.

A Study on the Static Test of Rudder Control System for a Basic Trainer (기본훈련기 방향타 조종장치 정적하중 시험에 관한 연구)

  • Jeon, Chan-Won;Lee, Su-Yong;Gang, Gyu-Seop
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.2
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    • pp.115-121
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    • 2002
  • This report summarized the static test of the rudder system for the KTX-1 basic trainer. The test loads are applied up to the limit and ultimate loads in a stepping sequence. Test loads and test results matt the strength and stiffness requirements of the rudder control system.. Using #004 full scale structure test airframe.