• 제목/요약/키워드: free-form concrete panels

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비정형 콘크리트 패널 표면 공극저감을 위한 자력 다짐 실험연구 (Experimental Study on Magnetic Compaction for Reducing Bughole of Free-Form Concrete Panels)

  • 윤종영;김지혜;김혜권;이동훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
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    • pp.25-26
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    • 2023
  • Free-form buildings serve as landmarks, and interest and demand are increasing. However, in the case of free-form concrete members, different curved surfaces are required depending on the location where they are used, and the formwork is custom-made and used. Concrete is poured into the manufactured formwork to produce FCP (Free-form Concrete Panel). However, since it is an atypical building that requires precise curvature, compaction cannot be performed after concrete is poured. This leads to the occurrence of bughole, which reduce the strength and aesthetics of concrete. Therefore, in this study, we intend to conduct basic experiments to develop a magnetic compaction device that can be used for FCP. As a result of the experiment, it was confirmed that the bug hole was improved when the magnetic compaction device was applied, and there was no significant difference in compressive strength and flexural strength. This technology can be used in the field of Free-form concrete where it is difficult to perform compaction work, and it is expected to be used as a basic research related to technology for new automatic compaction.

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3D Plastering 기법에 의한 Free-form Concrete Panel의 생산 프로세스 기초 연구 (A Basic Study of Free-form Concrete Panel Production Process using 3D Plastering Technique)

  • 임지영;오진혁;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2022년도 봄 학술논문 발표대회
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    • pp.71-72
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    • 2022
  • In the case of free-form buildings, it is difficult to reuse the form for panel production because the shape and size of the interior and exterior panels of the building are different. In general, it is a free-form concrete panel (FCP) production technology using the existing plywood formwork, and the form is produced in a different shape each time and is discarded after only one use. The production of these disposable forms requires enormous resources, including materials, labor and time. Hence, it is necessary to develop innovative forms that can be reused for sustainable FCP construction. In this study, a technology has been developed that combines 3D Plastering Technique (3DPT) to produce FCP. By applying this technology to free-form building projects, the time and cost required for FCP production can be reduced. However, specific studies on the production process for this technology have not been done yet. Therefore, the objective of this study is a basic study of free-form concrete panel production process using 3D plastering technique.

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비정형 콘크리트 패널의 생산데이터 자동생성을 위한 수학적 알고리즘 (Mathematical Algorithms for the Automatic Generation of Production Data of Free-Form Concrete Panels)

  • 김도영;김선국;손승현
    • 한국건축시공학회지
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    • 제22권6호
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    • pp.565-575
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    • 2022
  • 최근 디지털 설계기술의 발전에 따라 건축가의 창의성을 극대화한 비정형 설계가 급증하고 있다. 그러나 다양한 비정형 곡면을 구현하기에는 많은 어려움이 발생하고 있다. 비정형 형상구현을 위한 패널분할은 mesh, developable surface, tessellation, subdivision 등의 분할기법이 적용된다. 비정형 패널의 제작 시 이러한 분할기법의 적용과정은 복잡하고 생산데이터 추출에 많은 인력과 시간이 투입된다. 따라서 비정형 건물의 설계 후 패널제작을 위한 생산데이터 추출과정을 빠르고 체계적으로 수행할 수 있는 알고리즘이 필요하다. 이에 본 연구는 빌딩모델, 생산장비 성능, 패턴정보를 종합적으로 고려하여 비정형 패널의 생산데이터 자동생성을 위한 수학적 알고리즘을 제시하는 것을 목적으로 한다. 이를 위해, 패널분할 시 수학적 알고리즘을 제시하였고, 비정형 곡면으로의 Mapping을 통해 CNC 장비를 위한 생산데이터를 추출하였다. 본 연구의 결과는 비정형 콘크리트 패널 생산을 위한 데이터 자동생성을 가능하게 하여 생산성 향상과 원가절감에 기여한다.

FCP(Free-form Concrete Panel)제작 과정에서 FCP두께유지에 관련한 영향요인 분석 (Analysis of Factors Related to Maintaining FCP Thickness in the Manufacturing Process of Freeform Concrete Panel)

  • 정경태;김기혁;윤지영;송하영;이동훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2019년도 추계 학술논문 발표대회
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    • pp.4-5
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    • 2019
  • With recent advances in computer technology, the ratio of free-form building designs to those of the past is increasing gradually. However, the current technology of free-form structure is very low. The core technology for free-form building implementation is the manufacturing technology of FCP (Free-form Concrete Panel), which indicates an unformed outside, and through the development of FCP manufacturing technology, the construction technology of free-form architecture can be enhanced. The inside and outside of an free-form building should be represented by the designer's intended curvature, and the panel's thickness by segment should be constant. For this reason, the technology that keeps the thickness of panels constant during the FCP production process is a key technology that can improve the quality of FCP. In this study, a basic study on ways to maintain a constant thickness of FCP is conducted.

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PCM mold 측면에서 FCP 생산-설치 레이아웃 영향요인 분석 (Analysis on the factors influencing layout for production-installation work of Free-form Concrete Panels in PCM mold)

  • 임지영;이동훈;김선국
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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    • pp.121-122
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    • 2015
  • The demand on free-form buildings is gradually increasing, but there are several problems such as increased cost and construction duration, and decreased constructability at the construction phase upon construction of a building owing to the difficulty of member production-installation. To solve these problems, a technology to produce FCP using a CNC machine was developed. Basically, it delivers the information on a free-form building designed to the CNC machine, the shapes of RTM and PCM are created using the information delivered and FCP are produced with the RTM and PCM which act as forms. Since the construction duration and project cost are limited on site, the efficiency of FCP production-installation is significant for application of the technology. For it is almost impossible to change the production-installation layout and process once they are set in the construction phase, they should be carefully determined. Before the production-installation layout are established, it is necessary to analyze the factors that influence the duration. Thus, the study intends to analyze influence factors in PCM mold on estimation of the production-installation duration for FCP. According to the analysis of influence factors, a simulation model for estimation of the duration that changes depending on the constraint conditions can be built.

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정밀한 FCP 제작을 위한 콘크리트 압출 방식 연구 (A Study on the Concrete Extrusion Method for Precision FCP Fabrication)

  • 김혜권;김지혜;김성진;이동훈
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 가을학술발표대회논문집
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    • pp.133-134
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    • 2023
  • Free-form buildings have a curved shape and are composed of geometric shapes, which require high precision. Therefore, this study proposed a new extrusion method, a piston method, that improves the precision of FCP by automatically extruding a predetermined amount of concrete by improving the aforementioned limitations. The technology to extrude a predetermined amount of concrete by applying pistons is expected to shorten construction period and increase economic efficiency by improving the precision and productivity of free-form panels.

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A Production-Installation Simulation Model of Free-Form Concrete Panels

  • Lim, Jeeyoung;Lee, Donghoon;Na, Youngju;Lim, Chaeyeon;Kim, Sunkuk
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.401-404
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    • 2015
  • Demand on free-form buildings is gradually increasing, yet owing to the difficulty of production-installation work, several problems occur in the construction phase upon construction of a building, including the increased cost and construction duration, and reduced constructibility. To solve these problems, a techonology to produce FCP using a CNC(Computerized Numeric Control) machine is developed. The technology is that the information of designed free-form buildings to the CNC machine is transferred, and the transferred information is used for RTM(Rod-Type Mold, the mold shaped by back-up rods) and PCM(Phase Change Material) shaping, and the shaped RTM and PCM have the role of molds to produce FCP. Construction duration and project cost are limited in building sites, so the efficiency of processes like production-installation of FCP for application of the technology is significant. Since it is almost impossible to change the production-installation process at the construction phase when they are established, process should be deliberately decided. Therefore, the purpose of the study is to propose a production-installation simulation model of free-form concrete panels, in aspect of PCM. This paper is establishing the process for production-installation of FCP, estimating time required by each construction type and proposing a time simulation model that changes according to various constraints based on the analyses. With the time simulation model, it will be possible to build a cost model and to review the optimal construction duration and project cost.

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UHPC 외장패널을 활용한 비정형건축물 외장패널의 목업 시공사례에 대한 연구 - 부산 오페라 하우스 신축 공사 - (Study on Mock-up Construction Example of Free-Form Building Facade using External UHPC Panels - Focused on the Construction of Busan Opera House -)

  • 김태익;윤주용;최병걸;박용규;윤기원
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.187-188
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    • 2021
  • In the case of the Busan North Port, where the Busan Opera House is located, it is an environment exposed to various external deterioration factors such as frequent strong winds, seawater and salty winds, and an exterior material using UHPC (Ultra High Performance Concrete), a highly durable exterior material as a solution to this. Has been adopted. in this study, an economical production and construction direction was reviewed by applying UHPC to the exterior panels of atypical buildings that cannot cope with GFRC, metal, and glass, which are the main exterior finishing materials applied so far. When steel fibers are used, structural performance may be better than organic fibers, but due to environmental factors in Busan, corrosion due to exposure to steel fibers or problems with safety management after construction and completion may occur. Therefore, the site used the newly developed SACF fiber. Facade design of atypical buildings, which will increase in the future, is an important part, and the scope of use of UHPC panels is expected to increase in the future as design trends and demand for high durability increase.

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Free vibrations of precast modular steel-concrete composite railway track slabs

  • Kimani, Stephen Kimindiri;Kaewunruen, Sakdirat
    • Steel and Composite Structures
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    • 제24권1호
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    • pp.113-128
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    • 2017
  • This paper highlights a study undertaken on the free vibration of a precast steel-concrete composite slab panel for track support. The steel-concrete composite slab track is an evolvement from the slab track, a form of ballastless track which is becoming increasingly attractive to asset owners as they seek to reduce lifecycle costs and deal with increasing rail traffic speeds. The slender nature of the slab panel due to its reduced depth of construction makes it susceptible to vibration problems. The aim of the study is driven by the need to address the limited research available to date on the dynamic behaviour of steel-concrete composite slab panels for track support. Free vibration analysis of the track slab has been carried out using ABAQUS. Both eigenfrequencies and eigenmodes have been extracted using the Lanczos method. The fundamental natural frequencies of the slab panel have been identified together with corresponding mode shapes. To investigate the sensitivity of the natural frequencies and mode shapes, parametric studies have been established, considering concrete strength and mass and steel's modulus of elasticity. This study is the world first to observe crossover phenomena that result in the inversion of the natural orders without interaction. It also reveals that replacement of the steel with aluminium or carbon fibre sheeting can only marginally reduce the natural frequencies of the slab panel.

UHPC 비정형 패널 제작 시 수화열에 의한 PCM 거푸집의 형상오차 분석 (Evaluation of Shape Deviation in Phase Change Material Molds Subjected to Hydration Heat During Ultra-High Performance Concrete Free-form Panel Fabrication)

  • 김홍연;차재혁;윤종영;김성진;이동훈
    • 한국건축시공학회지
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    • 제23권3호
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    • pp.251-260
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    • 2023
  • 비정형 건축물은 외부면이 다양한 곡선이기 때문에 비정형 거푸집은 맞춤제작되어 사용된다. 비정형 거푸집 제작에 있어 재활용이 가능한 Phase Change Material(PCM)과 곡률구현에 용이한 Ultra-High Performance Concrete(UHPC)가 사용된다. 그러나 PCM은 약 58~64℃가 융점이며, UHPC의 수화열로 PCM 거푸집이 손상될 수 있어 실험을 통해 형상을 확인한다. 실험은 제작한 PCM 거푸집에 Silicone sheet 3mm를 설치한 (A)와 설치하지 않은 (B) 거푸집에 UHPC를 타설한다. 실험결과 (A) 3.793mm, (B) 5.72mm가 측정되었으며, (B) 거푸집이 수화열에 취약한 것으로 분석되었다. 이러한 연구는 초고강도 비정형 패널 및 PCM 거푸집 제작 관련 기초자료로 활용될 것으로 기대된다.