• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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• pp.154-155
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• 2016

Although there is an increase in demand for free-form buildings, there are several problems such as increased cost and duration and decreased constructability arising from difficult member production and installation. To solve these problems, a technology to produce free-form panels using CNC machine was developed. According to the technology, the information on free-form buildings designed is delivered to the CNC machine, a form is shaped using the delivered information and free-form concrete panels are produced using the form. The limited construction site, duration and project cost as well as interferences with other work types should be considered upon in-situ production of free-form concrete panels. Thus, the purpose of this study is to conduct a base study on in-situ production layout of free-form concrete panels by system dynamics. With this study, we will discover the causal relationship of influence factors on in-situ production of free-form concrete panels, and improved productivity is expected through the production layout.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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• pp.115-116
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• 2016

Numerous of free-form buildings come up with external appearances using various types of free-form panels. If the panel types produced, transport and installation order and maintenance history are not properly managed, it is difficult to complete a given project successfully. For free-form building projects that satisfy 5 factors (proper time, place, price, product and quantity), a supply chain management technique is applied for distribution management of free-form concrete panels. In addition, the study listed the whole production process of free-form concrete panels and any necessary information, and suggested a basic model for the management. The study result will be a great help in effective distribution management of free-form panels for free-form building projects.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2016년도 춘계 학술논문 발표대회
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• pp.166-167
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• 2016

Unlike the past, supported by the development of digital technologies, free-form buildings are frequently designed with creative thoughts of architectural designers. However, there are some difficulties preventing successfully completion of projects, like reduced productivity and increased construction duration and cost upon the process of producing and installing concrete panels for free-form structures. In particular, there are active studies on the CNC machine for production of free-form concrete panels. Yet, it is difficult to effectively and easily come up with information on production and installation of free-form, curve-surfaced panels which are difficult to be mathematically defined. This requires a lot of manpower and time to implement the curved surfaces of free-form buildings as intended by architects. Accordingly, it needs a model that can effectively create production-installation data of free-form concrete panels for successful free-form building projects. Thus, the purpose of the study is to suggest data estimation model of production-installation using mathematical algorithm in free-form concrete panels. The study results will realize effective production and installation of free-form concrete members, allowing improved productivity of projects, reduced cost and shortened construction duration.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2018년도 춘계 학술논문 발표대회
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• pp.33-34
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• 2018

Currently, free-form building has been increased worldwide. However, as a finishing material of free-form building, the production of free-form concrete panels(FCPs) spends lots of cost and efforts since it is difficult to reuse the FCP formwork and lots of workers are needed to make free-form curve. In addition, the technology to produce the FCP economically and easily is insufficient. Therefore, the objective of this study is a basic study regarding production management for developing free-form concrete panels. To achieve the objective, the property of FCP and condition for effective production management and production process are analyzed. The results of this study can utilize to develop the algorithm for FCP production management.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2015년도 추계 학술논문 발표대회
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• pp.204-205
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• 2015

Demands for free-form buildings are on the rise, but such building designs require most cost and longer construction schedule, with less constructability due to challenges in construction member production and installation. FCP production technology has been developed using CNC machine in a bid to resolve the difficulties of member production. Exterior finishing panels of free-form building design must be divided in size and shape that can be produced by CNC machine. To solve this problem, constraints of CNC machine and correlations between CNC machine and panel need to be reviewed. Thus, the purpose of this study is to analyze decision factors on free-form concrete panel sizes produced by CNC machines. Through this study, FCP size can be optimized, which in turn can lead to improved FCP productivity and aesthetical quality of free-form building designs determined by the pattern of exterior finishing panels. CNC machine-enabled free-form concrete panel production technology will apply on site in the future, which will not only maximize the economic benefits of the technology but also support shorter construction schedule and better constructability.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2019년도 춘계 학술논문 발표대회
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• pp.70-71
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• 2019

Glass fiber reinforced concrete (GFRC) is very suitable as a material for free-form concrete panels (FCPs) because of its lightweight, strong, moldable, durable and sustainable properties. GFRC is superior in construction and maintenance compared with materials such as steel, aluminium, titanium, glass and plastic, and is advantageous in cost. However, GFRC is being produced by skilled craftsmen, and still lacks the technology to economically produce high quality FCPs. Currently, there is a technology to automatically and accurately produce FCPs. However, the developed technology can not be applied to the field with simple production technology without production line for mass production. To solve this problem, the purpose of this study is a basic study of production system development of free-form concrete panels. This study introduces the developed FCPs production technology and builds FCP production system for mass production. The results of this study will be used as basic data for the commercial production of FCPs in the future.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2023년도 봄 학술논문 발표대회
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• pp.91-92
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• 2023

With the development of technology, interest in the implementation of free-form buildings is increasing, and research on producing free-form panels is being conducted accordingly. Since free-form buildings are curved and consist of geometric shapes, there are many problems with the production technology of free-form panels that implement them. Due to the inability to reuse molds, the cost of disposal of construction waste and waste of manpower for assembly increase the construction period and construction cost. To improve these limitations, a 3D printed concrete nozzle for FCP production was developed. However, this technology is not quantitatively extruded according to the shape of the panel, and there is a problem that residues are generated. Therefore, an free-form panel extrusion experiment was conducted to analyze the limitations of existing nozzles and to analyze the requirements for the development of new concrete extrusion nozzles. Existing nozzles were unable to be quantitatively extruded, resulting in errors. Due to the weak pressure of the screw and the inability to adjust the internal pressure, detailed extrusion speed control was impossible, and residue generation in the opening and closing device seemed to be the cause. Therefore, a pump capable of quantitative concrete pressure transfer and a pressure control device for easy extrusion of concrete are required. In addition, it is judged that it is necessary to develop an opening and closing device and an extrusion device that do not generate residues. The results of this study are expected to provide information for FCP production and production and to be a basic study of technologies necessary for the production of free-form building panels.

• 국제학술발표논문집
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• The 6th International Conference on Construction Engineering and Project Management
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• pp.425-428
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• 2015

New technologies using a CNC machine are being developed to reduce the production cost of free-form buildings. For production of free-form members using such technologies, vast free-form buildings should be first split into multiple panels that are productible. Taking into consideration of the curved surface of free-form members, the segmented free-form panels may vary in shape and size, which may cause a lot of errors. In addition, it is time-consuming for the work. However, the current panelizing work is completed with the trials and errors of engineers and architectural designers even in large-scale projects, which results in increased construction duration and cost. Thus, it is necessary to develop a technology for panelizing free-form panels so as to maximize the economic feasibility of production technologies for free-form concrete members. The study intends to develeop automatic panelizing algorithms of free-form buildings considering the curved surface and size of free-form panels and the production conditions. The developed algorithms will be useful in applying the production technologies of free-form buildings using CNC machine and reducing the cost.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2021년도 가을 학술논문 발표대회
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• pp.6-7
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• 2021

Although the development of free-form architectural technology continues, it consumes a lot of money and time due to the one-time formwork and the difficulty of maintaining quality due to manual work. To this end, in this study, a shape connection technique was proposed and verified to improve the limitations of implementing the curved surface of the existing lower multi-point press. In order to improve the accuracy of the shape, a curved surface was implemented using a silicon cap and a silicon plate. As a result of the error analysis of the shape, a small value of less than 3 mm was found. This study can implement more accurate curved surfaces than conventional technologies and produce high-quality free-form panels.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2015년도 춘계 학술논문 발표대회
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• pp.126-127
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• 2015

New technologies using a CNC machine to reduce the production cost of free-form buildings are being developed. To produce free-form members with such technologies, a vast free form building should be first divided into multiple panels that can be produced. Considering the curved surface of free-form buildings, the shape and size of divided freeform panels vary, which will lead to a great deal of errors. Currently, the engineers and designers complete the panelizing work through trials and errors even in large-scale projects, which results in increased construction duration and cost. Thus, it is necessary to develop a freeform panelizing technology to maximize the economic effects of free-form concrete member production technology. The purpose of the study is to analyze influence factors on panelizing of free-form buildings, which is a preceding research for development of a panelizing technology. The influence factors drawn will provide a core basis for development of panelizing technologies for free-form buildings.