• 제목/요약/키워드: fracture process

검색결과 1,498건 처리시간 0.023초

연성파괴모델의 유한요소법을 이용한 하이드로포밍공정에의 성형한계 예측 (Prediction of Forming Limit in Hydroforming Processes by Using Finite Element Method and Ductile Fracture Criterion)

  • 김대환;뇌여평;강범수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.230-235
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    • 2000
  • By using the finite element method, the Oyane's ductile fracture integral I was calculated from the histories of stress and strain according to every element and then the forming limit of hydroforming process could be evaluated. The fracture initiation site and the forming limit fer two typical hydroforming processes, tee extrusion and bumper rail under different forming conditions are predicted in this study. For tee extrusion hydroforming process, the pressure level has significant influence on the forming limit. When the expansion area is backed by a supporter and bulged, the process would be more stable and the possibility of bursting failure is reduced. For bumper rail, the ductile fracture integral I is not only affected by the process parameters, but also by the shape of preforming blank. Due to no axial feeding on the end side of the blank, the possibility of cracking in hydroforming of the bumper rail is influenced by the friction condition more strongly than that of the tee extrusion. All the simulation results show reasonable plastic deformation, and the applications of the method could be extended to a wide range of hydroforming processes.

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수정 특이-파괴진행대이론의 파괴특성에 대한 균열속도의 영향 (Effects of Crack Velocity on Fracture Properties of Modified S-FPZ Model)

  • 연정흠
    • 콘크리트학회논문집
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    • 제16권4호
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    • pp.511-520
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    • 2004
  • 이 연구에서는 기존의 콘크리트 실험에서 평가된 파괴에너지를 수정 특이-파괴진행대 이론에 대해 해석하였다. 수정 특이-파괴진행대 이론은 균열성장에 대한 에너지해방률과 균열면의 파괴진행에 대한 균열면응력-균열폭 관계의 두 파괴특성을 필요로 한다. 해석결과 균열면응력-균열폭 관계는 시험편의 형상과 균열속도에 민감하지 않았다. 파괴진행대에서 파괴에너지율은 파괴진행대가 완전히 형성될 때까지 균열성장길이에 선형으로 증가하였으며, 이후에는 파괴에너지밀도로 일정한 값을 유지하였다. 변형에너지방출률은 시험편의 형상과 균열속도에 큰 변화를 보였으며, 균열속도에 대해서는 선형의 대수함수로 표현될 수 있다. 균열성장에 대한 변형에너지방출률의 변화는 다른 실험의 미세균열의 성장과 국부화 그리고 완전 파괴진행대의 형성에 대한 이론적인 근거를 보여준다.

New energy partitioning method in essential work of fracture (EWF) concept for 3-D printed pristine/recycled HDPE blends

  • Sukjoon Na;Ahmet Oruc;Claire Fulks;Travis Adams;Dal Hyung Kim;Sanghoon Lee;Sungmin Youn
    • Geomechanics and Engineering
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    • 제33권1호
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    • pp.11-18
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    • 2023
  • This study explores a new energy partitioning approach to determine the fracture toughness of 3-D printed pristine/recycled high density polyethylene (HDPE) blends employing the essential work of fracture (EWF) concept. The traditional EWF approach conducts a uniaxial tensile test with double-edge notched tensile (DENT) specimens and measures the total energy defined by the area under a load-displacement curve until failure. The approach assumes that the entire total energy contributes to the fracture process only. This assumption is generally true for extruded polymers that fracture occurs in a material body. In contrast to the traditional extrusion manufacturing process, the current 3-D printing technique employs fused deposition modeling (FDM) that produces layer-by-layer structured specimens. This type of specimen tends to include separation energy even after the complete failure of specimens when the fracture test is conducted. The separation is not relevant to the fracture process, and the raw experimental data are likely to possess random variation or noise during fracture testing. Therefore, the current EWF approach may not be suitable for the fracture characterization of 3-D printed specimens. This paper proposed a new energy partitioning approach to exclude the irrelevant energy of the specimens caused by their intrinsic structural issues. The approach determined the energy partitioning location based on experimental data and observations. Results prove that the new approach provided more consistent results with a higher coefficient of correlation.

NRC 증기압 암석 파쇄제에 의한 PMMA 블록의 동적 파괴 과정에 관한 실험 및 수치해석적 연구 (Experimental and Numerical Study on the Dynamic Fracture Processes of PMMA Block by NRC Vapor Pressure Fracture Agent)

  • 민경조
    • 한국방재안전학회논문집
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    • 제16권1호
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    • pp.91-103
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    • 2023
  • 본 연구의 목적은 테르밋 반응으로 결정화된 액체혼합물을 순간적으로 기화시켜, 이에 따라 발생되는 증기압을 이용하여 암석 및 콘크리트를 파쇄시키는 Nonex Rock Cracker(NRC) 암석 파쇄제의 동적 파괴 특성을 분석하고 파괴패턴을 예측할 수 있는 해석기법을 개발하기 위함이다. NRC 암석 파쇄제의 순간적의 증기압 발생 특성을 분석하기 위하여 인공취성재료로 알려진 Polymethyl methacrylate(PMMA) 블록을 대상으로 NRC를 장전하여 파쇄시험을 수행하였다. NRC의 증기압 발생순간을 촬영하기 위하여 초고속 카메라를 활용하였으며, 장약실과 연결된 관측공에 동적압력게이지를 부착하여 장약공 압력-시간이력을 계측하였다. 증기압 암석 파쇄제에 의한 PMMA 블록의 파괴패턴을 모사하기 위하여 2차원 동적 파괴 과정 해석 기법인 2D Dynamic Fracture Process Analysis(2DDFPA)가 활용되었으며, 계측된 장약공 압력-시간이력을 고려한 입사압력함수를 결정하였다. 제안된 해석조건을 활용하여 화강암재료와 고성능 폭약에 의하여 발생될 수 있는 파괴패턴에 대하여 고찰하였다.

50kg급 고장력강 레이저용접부의 용접잔류응력 및 파괴인성 특성 (The Characteristic of Residual Stress and Fracture Toughness on The Welded Joint of HT50 by Laser Welding)

  • 노찬승;방한서;고민성;김성주;김하식
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2003년도 추계학술대회 논문집
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    • pp.93-96
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    • 2003
  • Laser beam welding process is a relatively new process in comparison with arc welding process, but it is expected to apply widely because of the many advantages, and research and development of that process is being progressed actively for the practical use. the application of this welding process has been restricted due to the high initial investment and the need of precise processing against the material, but cost reduction and thick plate welding in high speed have become practial by recent technological development, and this welding process to not only small parts in automobile, machinery and physicochemical field, but also a large structure and pipe line are being applied. In order to utilize this welding process appropriately to a steel structure, the properties of welding residual stresses and fracture toughness in welded joints are to be investigated for relibilty. On this study, after performing the finite element analysis, thermal and residual stress properties have been examined to the general structural steel (HT50) by laser beam welding. Besides, the property of fracture toughness has been investigated by the Charpy impact test and 3-points bending CTOD test carried out in the range of temperature between $-60^{\circ}C$ and $20^{\circ}C$. From the research results it is revealed that the maximum residual stress appears in the center of plate thickness and the fracture toughness is influenced by strength mis-match.

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Hydro-mechanical hole punching 공정의 유한요소 해석 (FE Analysis for hydro-mechanical Hole Punching Process)

  • 윤종헌;김승수;박훈재;최태훈;이혜진;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.159-162
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    • 2005
  • The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

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머신러닝을 이용한 충격파면 해석에 관한 연구 (A Machine Learning Program for Impact Fracture Analysis)

  • 이승진;김기만;최성대
    • 한국기계가공학회지
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    • 제20권1호
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    • pp.95-102
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    • 2021
  • Analysis of the fracture surface is one of the most important methods for determining the cause of equipment structural failure. Whether structural failure is caused by impact or fatigue is necessary information in industrial fields. For ferrous and non-ferrous metal materials, two fracture phenomena are generated on the fracture surface: ductile and brittle fractures. In this study, machine learning predicts whether the fracture is based on ductile or brittle when structurural failure is caused by impact. The K-means algorithm calculates this ratio by clustering the brittle and ductile fracture data from a photograph of the impact fracture surface, unlike the existing method, which calculates the fracture surface ratio by comparison with the grid type or the reference fracture surface shape.

Size-effect of fracture parameters for crack propagation in concrete: a comparative study

  • Kumar, Shailendra;Barai, S.V.
    • Computers and Concrete
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    • 제9권1호
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    • pp.1-19
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    • 2012
  • The size-effect study of various fracture parameters obtained from two parameter fracture model, effective crack model, double-K fracture model and double-G fracture model is presented in the paper. Fictitious crack model (FCM) for three-point bend test geometry for cracked concrete beam of laboratory size range 100-400 mm is developed and the different fracture parameters from size effect model, effective crack model, double-K fracture model and double-G fracture model are evaluated using the input data obtained from FCM. In addition, the fracture parameters of two parameter fracture model are obtained using the mathematical coefficients available in literature. From the study it is concluded that the fracture parameters obtained from various nonlinear fracture models including the double-K and double-G fracture models are influenced by the specimen size. These fracture parameters maintain some definite interrelationship depending upon the specimen size and relative size of initial notch length.

Multiple Cervical Spinous Process Fractures in a Novice Golf Player

  • Kim, Sei-Yoon;Chung, Sang Ki;Kim, Dong-Yun
    • Journal of Korean Neurosurgical Society
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    • 제52권6호
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    • pp.570-573
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    • 2012
  • Avulsion of spinous process, also called Clay-shoveler's fracture, is most prevalent among those engaged in hard physical labor. To the best of the author's knowledge, only one case of multiple spinous process fractures of the upper thoracic spine in a novice golfer has been reported. A 45-year-old female presented with intractable posterior neck pain. The patient experienced a sharp, sudden pain on the neck while swinging a golf club, immediately after the club head struck the ground. Dynamic cervical radiographic findings were C6 and C7 spinous process fractures. Magnetic resonance imaging revealed C6 and C7 spinous process fractures without spinal cord pathology. The patient was treated with pain medications and cervical bracing. The patient's pain gradually improved. The injury mechanism was speculated to be similar to Clay-shoveler's fracture. Lower cervical spinous process fractures can be associated with a golf swing. If the patient complains of long lasting neck pain and has a history of golf activity, further study should be conducted to rule out lower cervical spinous fracture.

요소제거기법에 의한 판재 전단가공의 유한요소 시뮬레이션 (Finite Element Simulation of Sheet Metal Shearing by the Element Kill Method)

  • 고대철;김철;김병민;최재찬
    • 한국정밀공학회지
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    • 제13권11호
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    • pp.114-123
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    • 1996
  • The major objective of the present paper is to estabilish analytical technique in order to closely understand and analyze the actual shearing process. First of all, isothermal and non-isothermal FE-simulation of the shearing process are carried out using finite element software DEFORM. Based on preliminary simulation using DEFORM, the finite element program to analyze two dimensional shearing process is developed. The ductile fracture criterion and the element kill method are also used to estimate if and where a fracture will occur and to investigate the features of the sheared surface in shearing process. It can be seen that the developed program combined with the ductile fracture criterion and element kill method has enabled the achievement of FE-simulation from initial stage to final stage of shearing process. The effects of punch-die clearance on shearing process are also investigated. In order to verify the effectiveness of the proposed technique the simulation results are compared with the known expermental data. It is found that the results of the present work are in close agreement with the published experimental results.

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