• Title/Summary/Keyword: forming elements

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Application of IDA Method for Hull Plate Forming by Multi-Point Press Forming (다점 프레스를 이용한 곡면 성형의 가공 정보 산출을 위한 IDA방법)

  • Yoon, Jong-Sung;Lee, Jang-Hyun;Ryu, Cheol-Ho;Hwang, Se-Yun;Lee, Hwang-Beom
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.75-82
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    • 2008
  • Flame bending has been extensively used in the shipbuilding industry for hull plate forming In flame bending it is difficult to obtain the desired shape because the residual deformation dependson the complex temperature distribution and the thermal plastic strain. Mechanical bending such as reconfigurable press forming multi-point press forming or die-less forming has been found to improve the automation of hull plateforming because it can more accurately control the desired shape than line heating. Multi-point forming is a process in which external forces are used to form metal work-pieces. Therefore it can be a flexible and efficient forming technique. This paper presents an optimal approach to determining the press-stroke for multi-point press forming of curved shapes. An integrated configuration of Finite element analysis (FEA) and spring-back compensation algorithm is developed to calculate the strokes of the multi-point press. Not only spring-back is modeled by elastic plastic shell elements but also an iterative algorithm to compensate the spring-back is applied to adjust the amount of pressing stroke. An iterative displacement adjustment (IDA) method is applied by integration of the FEA procedure and the spring-back compensation work. Shape deviation between the desired surface and deform£d plate is minimized by the IDA algorithm.

Promotive Factors, Roles Analysis and Implications of Community Organization in Rural Areas in Sight of the Regional Innovation System Theory: focusing on the Case of "Songakdongnesaramdeul", a Social Cooperative Located in Asan City (지역혁신체제론 관점에서의 농촌지역 주민공동체조직 형성 촉진요인과 역할 분석 및 시사점: 아산시 사회적협동조합 '송악동네사람들' 사례를 중심으로)

  • Ko, Kyoung-Ho
    • Korean Journal of Organic Agriculture
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    • v.28 no.4
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    • pp.505-534
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    • 2020
  • The purpose of this study is to explore the key elements of the regional innovative milieu by analyzing the role of regional innovative elements and case organizations that promoted the emergence of 'Songakdongnesaramdeul (the people of the Songak town),' and to present pertinent policy implications. For the purpose, this study set the "Songakdongnesaramdeul," a residential community organization founded for regional innovation to revitalize the village community, as a case organization from the perspective of regional innovation system theory. The result of the study showed that creating an innovative milieu through the creation of various innovation elements to revitalize the village community is crucial. Especially, this study confirmed that the existence of regional development organizations is the key element of the innovative milieu. such as case organization that contributes to regional development while promoting interaction between actors, common learning and systemization, and new value creation activities. The implications derived through the study can be summarized in four points. First, a variety of means to promote the formation of subjects in response to the public debate of the village agenda is needed. Second, it is highly important to create innovative elements, for example, organizations and programs, resources, and spaces that promote regional innovation. Third, forming a close network between various innovative resources existing in the region and establishing regional capabilities that allow to mobilize and utilize such innovative resources are important. Fourth, the establishment of a promotion mechanism such as a case organization is suggested as a major task, to revitalize the village community. Specifically, forming and revitalizing numerous private-based community organizations with regional developmental capabilities to establish local governance also has significant importance. In this vein, based on the point of view of the regional innovation system theory, the establishment of regional policies to construct a regional innovation milieu, such as creating innovative elements that can actively promote the regeneration of the village community and establishing a promotion system, can be presented as major tasks.

Finite Element Analysis of Auto-body Panel Stamping (리어 힌지 패널 스템핑의 유한요소해석)

  • 정동원;이장희;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.06a
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    • pp.97-109
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    • 1996
  • In the present work computations are carried out for analysis of complicated sheet metal forming process such as forming of a rear hinge. Finite element formulation using dynamic explicit time integration scheme and step-wise combined Implicit/Explicit scheme are introduced for numerical analysis of sheet metal forming process. The rigid-plastic finite element method based on membrane elements has long been employed as a useful numerical technique for the analysis of sheet metal forming because of its time effectiveness. The explicit scheme in general use is based on the elastic-plastic modelling of material requiring large computation time. In finite element simulation of sheet metal forming processes, the robustness and stability of computation are important requirements since the computation time and convergency become major points of consideration besides the solution accuracy due to the complexity of geometry and boundary conditions. The implicit scheme employs a more reliable and rigorous scheme in considering the equilibrium at each step of deformation, while in the explicit scheme the problem of convergency is eliminated at the cost of solution accuracy. The explicit approach and the implicit approach have merits and demerits, respectively. In order to combine the merits of these two methods a step-wise combined implicit/explicit scheme has been developed.

On the Prediction of the Wrinkling Initiation in Sheet Metal Forming Processes (박판성형 공정에서 발생하는 주름의 예측에 관하여)

  • Kim J. B.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.124-127
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    • 2000
  • The finite element analyses of the wrinkling initiation and growth in the sheet metal forming process provide the detailed information about the wrinkling behavior of sheet metal. The direct analyses of the wrinkling initiation and growth, however, bring about a little difficulty in complex industrial problems because it needs large memory size and long computation time. For the description of wrinkling growth, the mesh elements should be sufficiently small and the size of finite element matrix becomes large. In the static implicit finite element method therefore, the direct analysis of wrinkling growth in a complex sheet metal forming process is rather difficult. From the industrial viewpoint of tooling design, the readily available information of possibility and location of wrinkling is sometimes more preferable to the detailed time-consuming information. In the present study, therefore, the wrinkling factor that shows locations and relative possibility of wrinkling initiation is proposed as a convenient tool of relative wrinkling estimation based on the energy criterion. The location and relative possibility of wrinkling initiation are predicted by calculating the wrinkling factor in various sheet metal forming processes such as cylindrical cup deep drawing, spherical cup deep drawing, and elliptical cup deep drawing. The wrinkling factor is also implemented in the analysis of the door inner stamping process to predict wrinkling.

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A Study on Extrusion of Helical Gears by a Two-step Process (2단계공정을 이용한 헬리컬기어 압출에 관한 연구)

  • Jung S. Y.;Park J. H.;Kim C.;Kim C. H.;Choi J. C.;Choi S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.04a
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    • pp.85-91
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    • 2002
  • Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

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A Study on Extrusion of Helical Gears by a Two-step Process (2단계공정을 이용한 헬리컬기어 압출에 관한 연구)

  • Jung, S.Y.;Park, J.H.;Kim, C.;Kim, C.H.;Choi, J.C.;Choi, S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.824-828
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    • 2002
  • Of all the many types of machine elements which exist today, gears are among the most commonly used. Many researches have been done to manufacture helical gears by cold forging and extrusion. Although cold forging and extrusion were applied to some bevel, spur, and helical gears, problems in connection with reducing forming load and tool life still make it difficult for the related methods to be commercialized. In this study, focusing on reducing load in forming helical gears, extrusion of helical gears by a two-step process is proposed. The process is composed of an extrusion step of spur gears used as preform and a torsion step of the preform to make helical gears. Upper-bound analysis for the two-step process is performed and compared with results of experiments. The newly proposed method can be used as an advanced forming technique to remarkably reduce the forming load and replace the conventional forming process of helical gears.

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Nonsteady Plane-strain Ideal Forming with Elastic Dead Zone (탄성 변형 영역을 고려한 비정상 평면 변형 이상 공정 이론)

  • Lee W.;Chung K.;Alexandrov S.;Kang T.J.
    • Transactions of Materials Processing
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    • v.13 no.6 s.70
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    • pp.540-545
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    • 2004
  • Ever since the ideal forming theory has been developed for process design purposes, application has been limited to sheet forming and, fur bulk forming, to two-dimensional steady flow. Here, application for the non-steady case was performed under the plane-strain condition based on the theory previously developed. In the ideal flow, material elements deform following the minimum plastic work path (or mostly proportional true strain path) so that the ideal plane-stram flow can be effectively described using the two-dimensional orthogonal convective coordinate system. Besides kinematics, fur a prescribed final part shape, schemes to optimize a preform shape out of a class of initial configurations and also to define the evolution of shapes and boundary tractions were developed. Discussions include the two problematic issues on internal tractions and the non-monotonous straining. For demonstration purposes, numerical calculations were made for a bulk part under forging.

A Study on Housing Environmental Design for Detached House in Cheung-Ju (淸州市 開新洞 單獨 住宅地의 住居環境 改善에 관한 硏究)

  • 김낙춘;조중근
    • Journal of the Korean housing association
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    • v.10 no.1
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    • pp.1-9
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    • 1999
  • The subject of this study is housing environmental design of single family housing in urban, which intends to study the way of enhancing the quality of our housing environment through comparative research and analysis in Cheong-ju & Tama. The elements of the environmental design were reviewed for forming of street, open space and park, housing utilities, and environmental facilities. The results are as follows: 1. The plans require informally related influential factor. 2. To make street in housing area as not traffic facilities but a space residents life. 3. In order to improve housing environment, We have to design the elements efficiently for comfort of life.

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Elastic-Plastic Finite Element Analysis of 2-D Stretch Forming by Using the Selective M/S-Elements (선택적 M/S요소를 이용한 2차원 스트레칭 공정의 탄소성 유한요소해석)

  • 양동열;정상보;송인섭;심현보;이항수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1601-1610
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    • 1991
  • 본 연구에서는 3차원 스트레칭 문제의 2차원화가 가능한 주요 단면에 대해서 박막요소와 적층 셸(degenerated shell) 요소를 혼합하여 사용하는 선택적 M/S 방법을 이용하여 2차원 문제로 해석하였다. M/S변환 조건으로는 변형형상의 기하학적 조건 을 고려하였다.

Improvement of Smart Antenna System Performance Using virtual antennas (가상안테나를 이용한 스마트 안테나의 성능개선)

  • 임채현;문성훈;한동석
    • Proceedings of the IEEK Conference
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    • 2001.06a
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    • pp.49-52
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    • 2001
  • A virtual antenna system is presented to increase the channel capacity of a smart antenna in cdma2000. Although a smart antenna system can increase channel capacity by forming a beam to a desired user direction, an increase of channel capacity is limited by the number of antenna elements. A virtual antenna is proposed to improve the channel capacity by increasing the degree of freedom. The results show that the proposed system has a larger channel capacity than a conventional smart antenna system for the same number of antenna elements.

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