• Journal of the Korean Wood Science and Technology
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• 제35권5호
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• pp.67-75
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• 2007

As a part of abating the formaldehyde emission of urea-formaldehyde (UF) resin adhesive by lowering formaldehyde to urea (F/U) mole ratio, this study was conducted to investigate properties of UF resin adhesive with different F/U mole ratios. UF resin adhesives were synthesized at different F/U mole ratios of 1.6, 1.4, 1.2, and 1.0. Properties of UF resin adhesives measured were non-volatile solids content, pH level, viscosity, water tolerance, specific gravity, gel time and free formaldehyde content. In addition, a linear relationship between non-volatile solids content and sucrose concentration measured by a refractometer was established for a faster determination of the non-volatile solids content of UF resin. As F/U mole ratio was lowered, non-volatile solids content, pH, specific gravity, water tolerance, and gel time increased while free formaldehyde content and viscosity were decreased. These results suggested that the amount of free formaldehyde strongly affected the reactivity of UF resin. Lowering F/U mole ratio of UF resin as a way of abating formaldehyde emission consequently requires improving its reactivity.

• Journal of the Korean Wood Science and Technology
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• 제34권5호
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• pp.42-51
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• 2006

The this study, the effect of rice husk flour (RHF) as scavenger on formaldehyde emission rate and formaldehyde content from urea-formaldehyde (UF) resin bonded RHF content wood particleboards (PB). Two type of particle size ($30{\mu}m$ and $300{\mu}m$) of RHF was premixed with the UF resin at 5% and 15% by weight. The performance of UF resins is greatly influenced by the curing characteristics in their curing processing. The curing behavior was monitored activation energy ($E_a$) by DSC and pH variation according to RHF contents. PB with dimensions of $27cm{\times}27cm{\times}0.7cm$ was prepared at a specific gravity of 0.75 using $E_1$ and $E_2$ class UF resins. Formaldehyde emission and formaldehyde content from RHF filled PB bonded with UF resin was measured by 24 h desiccator and perforator method, respectively. RHF causes an increased pH of UF resin. $E_a$ of the modified UF resin decreased independently of RHF particle size. As the pH and the $E_a$ variation of the UF resin containing RHF increased, the amount of formaldehyde content decreased. The formaldehyde emission and formaldehyde content levels of the PB bonded with 15 wt% of $30{\mu}m$ RHF and $E_2$ type UF resin were low and satisfied grade $E_1$, as measured by 24 h desiccator and perforator method. The result of a comparison between 24 h desiccator and perforator test using PB showed that the linear regression analyses show a good correlation between the results for the 24 h desiccator and the perforator tests. The linear regression of a correlation between the desiccator and the perforator was Y=4.842X-0.064 ($R^2=0.989$). RHF was effective at reducing formaldehyde emission and formaldehyde content in urea-formaldehyde adhesives when used as scavenger.

• Journal of the Korean Wood Science and Technology
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• 제8권2호
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• pp.1-5
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• 1980

This study is carried out to determine the scavenging effect of resorcinol added into the urea formaldehyde resin on the formaldehyde release of plywood, as the preliminary study of using the phenolic substances. The method for formaldehyde determination used in this report is the improved chromotropic acid determination. The results are summarized as follows: 1. Resorcinol added into the urea formaldehyde adhesive acts as a good scavenger. 4 percent of resorcinol reduced the formaldehyde release to less than half content. 2. Adding resorcinol gave better glue shear strength than that of control, showing the peak of the shear strength, at 2 percent and decreased to the same strength as control along its content of 4 percent. 3. Moisture content of air dried plywood met the standard very well.

• Journal of the Korean Wood Science and Technology
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• 제40권2호
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• pp.101-109
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• 2012

Wood composites are a hygroscopic material and have ability to exchange its moisture content with air. This study investigated the formaldehyde emission and moisture content change of four wood composites (particleboard (PB), medium density fiberboard (MDF), high density fiberboard (HDF), laminated HDF (L-HDF)) as a function of bake-out temperature and time. The composites were baked out for 1, 3, 5, 7, 10, 14, 21, and 28 days at temperatures of $20{\pm}2$, $35{\pm}2$, and $50{\pm}2^{\circ}C$ in a dry oven. The moisture content change was used to determine the emission bake-out of the composites. Best bake-out time results were obtained with after 7 days all composites. Formaldehyde emission values of composites decreased with decreasing moisture content for both temperatures. The formaldehyde emission results of bake-out temperature 35 and $50^{\circ}C$ showed a similar tendency.

• 한국의류학회지
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• 제2권1호
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• pp.125-131
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• 1978

This study was intended to clarify (1) the release of free formaldehyde (2) transfer of free formaldehyde to the contacted fabrics during storing, and (3) the removal effect of free formaldehyde by washing from resin finished fabrics. The results of this study were as follow; 1. The decrease rate of free formaldehyde content in fabrics was higher during storing in open air, poly bag, and glass tube in descending order and the content of free formaldehyde in fabrics was decreased in glyoxal resin finished but, increased in Melamine M-3 resin finished when the fabrics was stored in polybag and in glass tube. 2. Increased amount of formaldehyde transfer to contacted fabrics was noted with Melamine M-3 resin finished than that of glyoxal resin finished. Increased amount of formaldehyde transfer as well as more free formaldehyde were noted in cotton fabrics than in polyester/ cotton blend. 3. The effect of removing free formaldehyde from the fabrics was better in case of solid alkaline soap, synthetic alkaline powdered detergents, neutral detergents in descending order. The romoval of free formaldehyde was marked after the 1st washing and almost no increase in free formaldehyde was found after three times of washing. 4. After first washing, the content of formaldehyde in Melamine M-3 resin finished fabrics increased more rapidly than that of glyoxal resin finished fabrics in condition of closed storing.

• 접착 및 계면
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• 제7권4호
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• pp.45-52
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• 2006

Five low molar ratio urea-formaldehyde (LUF) resins were synthesized in this study. The effects of molar ratio, free formaldehyde content, and catalysts on the curing characteristics of LUF resins were studied by measuring its free formaldehyde content, pH value change after catalysts added, curing rate, and pot life, observing its cured appearance, and analyzing its thermal behavior. The results indicate that: 1) The LUF resin with lower molar ratio than 1.0 can still cure; 2) Free formaldehyde content is not the main factor in affecting curing rate of LUF resin; 3) Compared with ammonium chloride as a traditional catalyst, persulfate salts markedly accelerate the curing rate of LUF resin, and result in the different appearance; 4) the addition of sodium chloride to catalysts can accelerate the curing rate of LUF resin, but the effect is moderate.

• Journal of the Korean Wood Science and Technology
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• 제38권2호
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• pp.117-123
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• 2010

The objective of this research was executed to investigate the effect of molar ratio of formaldehyde to urea and melamine (F/(U+M)) of urea-melamine-formaldehyde (UMF) resin on bonding high and low moisture content veneers. For that purpose, UMF resin types with 5 different F/(U+M) molar ratios (1.45, 1.65, 1.85, 2.05, and 2.25) synthesized were used in present study. First, their curing behavior was evaluated by differential scanning calorimetry. Second, their adhesion performance in bonding high and low moisture content veneers was evaluated by probe tack and dry and wet shear strength tests. Curing temperature and reaction enthalpy decreased with the increase of F/(U+M) molar ratio. And the dry and wet shear strengthsof plywood manufactured from low moisture content veneers were higher than thoseof plywood manufactured from high moisture content veneers. Also, the maximum initial tack force on the low moisture content veneer was higher than that on the high moisture content veneer.

• Journal of the Korean Wood Science and Technology
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• 제47권5호
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• pp.579-586
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• 2019

This work examined effects of the synthesis method and melamine content of melamine-urea-formaldehyde (MUF) resins on the bond-line features (i.e. resin penetration and bond-line thickness) in plywood. Two synthesis methods (MUF-A and MUF-B) and three melamine contents (5, 10, and 20%) were employed to prepare MUF resins. The MUF-A resins at three melamine contents were prepared by a simultaneous reaction of melamine, urea, and formaldehyde, while the MFU-B resins were prepared by reacting melamine at the same levels with formaldehyde followed by urea. The results showed that higher melamine content increased the viscosity of MUF-A and MUF-B resins. The resin penetration of MUF-A resins decreased by 48% while those of MUF-B resins increased by 16% at 20% melamine content. As a result, the MUF-A resins had greater bond-line thickness than those of MUF-B resins as the melamine content increased. The MUF-B resins resulted in thinner bond-line and greater resin penetration compared to those of MUF-A resins. The results suggested that MUF-B resins prepared with 20% melamine content had a proper combination of resin penetration and bond-line thickness that could produce plywood panel with a better adhesion performance.

• 농업과학연구
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• 제36권1호
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• pp.11-18
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• 2009

The purpose of this study is to examine a proper amount of addition and a proper point for addition of titanium dioxide for the manufacture of E0 type of urea-formaldehyde resin (UF). The reduction of free formaldehyde from UF resin treated particle board was also investigated. $TiO_2$ content was 0.5%, 1% and 3% on the dry basis of UF resin. UV light was used to initiate reaction. The results of this study are as follows: 1. During UF resin manufacturing process, the second adding step of urea was proper point for $TiO_2$ addition. 2. 1 % addition of $TiO_2$ gave good values for the Eo type urea-formaldehyde resin. 3. There was no significant difference between physical properties of particle board, but the higher the adding content of titanium dioxide resulted in the lower the mechanical properties.

• 한국가구학회지
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• 제18권3호
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• pp.205-210
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• 2007

Particleboard(PB) is one of the most commonly used wood-based composite materials, which can be prepared by utilizing any kind of low grade wooden materials like waste wood which contains formaldehyde itself. Therefore, PB have been of considerable interest, in issues regarding the formaldehyde emission problems. Wood wastes are carbonized by the carbonization kiln at $800^{\circ}C$. Charcoal has been known as a formaldehyde adsorber. Thus, in this study, we fabricated PBs with carbonized waste particles cores, to examine the possibility of developing less formaldehyde emitting boards. The physical and mechanical properties were evaluated by Korean Standard (KS F 3104). The moisture content of PBs ranged from 6.76 to 8.36%. Internal bond strengths decreased with the increase in the content of carbonized core particles. Formaldehyde emission showed minimum value at 25% of carbonized core particles, but the emission values increased when the amount of carbonized cote particles increased. When 25% of carbonized core particles was used, PBs met KS F 3104 standard properties.