• Title/Summary/Keyword: filament winding method

검색결과 75건 처리시간 0.024초

Type III 수소탱크 경화조건에 따른 잔류응력 비교 (Residual Stress Comparison of Type III Hydrogen Tank by Curing Conditions)

  • 신용철
    • Composites Research
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    • 제37권1호
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    • pp.15-20
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    • 2024
  • 수소탱크의 잔류응력은 내구도와 직접적인 관련이 있기 때문에 안전을 위해 이를 줄이는 것이 매우 중요하다. Type II~IV 수소탱크는 섬유에 수지를 함침시켜 라이너에 감는 필라멘트 와인딩 공법으로 제작하게 된다. 필라멘트 와인딩에서 잔류응력은 경화조건, 섬유 인장 등에 영향을 받게 되는데, 본 연구에서는 탄소섬유 필라멘트 와인딩 공정을 이용한 Type III 수소탱크 제작 시 경화조건이 잔류응력에 미치는 영향을 분석하였다. 먼저 에폭시 수지의 경화거동을 시차주사열량계를 이용하여 분석하였다. 이를 통해 경화온도를 140℃로 설정하였다. 같은 경화시간 동안 140℃에 먼저 도달하는 2-stage 경화조건과, 보다 늦게 도달하는 4-stage 경화조건으로 각각 시편을 경화시켰다. 경화 후 복합재 부분의 잔류응력을 ring slitting 법으로 측정하였고, 이 실험값을 수치해석적인 값과 비교하였다. 그 결과, 경화조건 최적화에 따른 유의미한 잔류응력의 차이가 발생함을 확인하였다.

와인딩 각도에 따른 절연용 FRP의 굽힘강도 시뮬레이션 및 평가 (Simulation and Evaluation of Bending Strength of FRP for Insulator According to Winding Angle)

  • 박효열;강동필;안명상;명인혜
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.436-439
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    • 2003
  • FRP has been used widely for insulator. FRP consists of fiber and resin. The fiber contributes the high strength and modulus to the composite. The fiber orientation in FRP has a great effect on the strength of FRP because the strength of FRP mainly depends on the strength of fiber. In this study, FRP was made unidirectionally by pultrusion method. Outer part of the FRP was made by filament winding method to give fiber orientation to the FRP. And outer part of FRP was also made by wrapping method. The bending strength and bending stresses of FRP rods were simulated according to the winding orientation of glass fiber. The bending strength of FRP was also evaluated. The results of simulation and evaluation were compared each other to investigate main stresses which affect the fracture of FRP. The main stresses which had a great effect on the strength of FRP were shear stresses. Bending strength of the FRP was different with the winding angle. The bending strength of $15^{\circ}$ winded FRP was the highest.

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단면이 원형인 토로이드 권선의 자속밀도 계산 (Magnetic Field Calculation of Toroidal Winding with Circular Section)

  • 이상진
    • 한국초전도ㆍ저온공학회논문지
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    • 제12권1호
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    • pp.28-31
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    • 2010
  • A magnetic field calculation method for toroidal type winding which has circular section was developed. At first, the equation for magnetic field by single filament coil was extended using numerical integration to estimate the entire interesting region of solenoid, especially winding region itself. And then, the magnetic field by toroidal arrangement of solenoids was computed with a coordinate transformation of vector fields. The superconducting magnet with toroidal arrangement can be made up of several tens of solenoid type double pancake windings for some applications such as superconducting magnetic energy storage system(SMES). In this system, the field calculation on the high-Tc superconducting(HTS) tape itself is very important because the entire system can be reached to a fault by magnetic stress of conductor or the critical current of superconducting tape can be dramatically reduced under its self field condition. To make matters worse, 3-dimensional analysis is indispensable for this type of magnet and the most of commercial programs with finite element method can be taken too much time for analysis and design. In this paper, a magnetic field calculation method for toroidal type winding with circular section was induced.

필라멘트 와인딩된 복합재료 압력탱크에 삽입된 광섬유 브래그 격자 센서의 생존율 향상 (The Improvement of Survivability of Fiber Brags Grating Sensors Embedded into Filament Wound Pressure Tanks)

  • 강동훈;박상욱;박상오;김천곤
    • Composites Research
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    • 제18권5호
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    • pp.1-8
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    • 2005
  • 여러 복합재료 제작기법 중에서 필라멘트 와인딩 제작 기법은 압력탱크, 파이프 등과 같은 실린더 형태의 축대칭 구조물의 제작에 가장 효율적인 방법이다. 또한, 필라멘트 와인딩으로 제작된 복합재료 압력탱크는 운용 중 큰 내압을 받게 되며 복잡한 손상 메커니즘과 파손 모드를 가지고 있다. 그러므로, 필라멘트 와인딩으로 제작된 복합재료 압력탱크는 탱크의 제작 과정과 제작 후 전 과정 동안의 탱크에 대한 건전성 모니터링이 필요하며 이를 위해 탱크의 제작 시부터 탱크 내부의 여러 지점에 센서가 삽입 적용되어야 한다. 여러 센서 중에서 광섬유 센서는 복합재료 내부에 삽입이용이한 센서이며 특히, 광섬유 브래그 격자 센서(fiber Bragg grating Sensors, FBG센서)는 다중화(multiplexing)가 용이한 것을 큰 장점으로 가장 많이 채택되고 있다. 하지만, FBG 센서를 필라멘트 와인딩된 복합재료 압력탱크에 성공적으로 삽입 적용하기 위해서는 극심한 탱크의 삽입 환경에 대한 센서의 삽입 기법의 개발이 선행되어야 한다. 본 연구에서는 필라멘트 와인딩된 복합재료 압력탱크의 제작 시 FBG 센서를 탱크 내부에 다중화하여 삽입적용하기 위한 기법에 대하여 연구하였다.

와인딩 각도에 따른 FRP의 굽힘강도 (Bending Strength of FRP According to the Winding Orientation of Glass Fiber)

  • 박효열;강동필;한동희;김인성;표현동
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 영호남학술대회 논문집
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    • pp.242-245
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    • 2000
  • The fiber contributes the high strength and modulus to the composite. The fiber orientation in FRP has a great effect on the strength of FRP because the strength of FRP mainly depends on the strength of fiber. In this study, FRP was made unidirectionally by pultrusion method and outer part of FRP was made by filament winding method to give fiber orientation to the FRP. The bending strength and bending stresses of FRP rods were simulated according to the winding orientation of glass fiber. The bending strength of FRP was also evaluated. The results of simulation and evaluation Were compared each other to investigate main stresses which affect the fracture of FRP. The main stresses which had a great effect on the strength of FRP were shear stresses.

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복합재료를 이용한 Off/On Shore에서의 복합하중을 받는 Tower에 대한 최적설계 (Design Optimization of Complex Loaded Tower Using Composite Materials in Off and On Shore)

  • 손충렬;변효인;김성준
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 추계학술대회 논문집
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    • pp.289-294
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    • 2002
  • Unlike Tubular Steel Tower, This Composite Material Tower is a low-technology Component, whose design is easy to optimize, and which therefore during the design process-lends itself easily as an object for possible cost reduction at very little effort. This may come in useful as the cost of a tower usually significant part of the total cost of a structure. This paper is written by the Composite Materials Tower which loaded Complex loading in Off and On shore. This Composite Material Tower is made by the Method of Filament Winding, and the Component of Composite Material is used by the Roving RS220PE-535. When it loaded Complex trading, there is a results which is bigger than steel tower deflection. We controlled this 1a18e deflection by stiffeners which has thickness 20mm. At last, Off and On Shore Tower which used Composite Materials is compared with Off and On Shore Tower which used Steel.

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필라멘트 와인딩 공법을 적용한 타입 IV 수소 압력용기 설계 연구 (A Study on Design of Type IV Hydrogen Pressure Vessels with Filament Winding Method)

  • 안성진;박현범
    • 항공우주시스템공학회지
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    • 제17권6호
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    • pp.127-132
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    • 2023
  • 본 연구에서는 필라멘트 와인딩 공법을 적용한 Type 4 압력용기의 설계를 수행하였다. 수소저장용 탱크의 설계인 점을 고려하여 누설을 방지하기 위해 라이너는 고분자 고밀도 폴리에틸렌(HDPE)을 적용하였고 복합재 구조는 카본/에폭시를 Hoop 방향과 Helical 방향으로 적층하여 설계하였다. 이론적 접근으로 Helical 섬유의 각도와 Hoop, Helical 각각의 섬유 두께를 결정하여 설계하였다. 설계에 대한 안전성은 상용소프트웨어인 ANSYS를 활용하여 유한요소 해석으로 검증하였다.

아로마틱 고분자를 적용한 기능성 PET 가공사 제조 및 특성 (Preparation and Properties of Functional PET Textured Yarn Coated with Aromatic Polymer)

  • 안다정;최철훈;이재웅;이상오
    • 한국염색가공학회지
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    • 제29권3호
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    • pp.148-154
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    • 2017
  • Many researches have been made on the processing technology of Poly(ethylene terephthalate) (PET), which is widely used for clothing and non-clothing applications. In this study, we coated PET filaments with m-aramid resin to improve heat resistance and antimicrobial properties. In order to enhance adhesion between PET and m-aramid polymer, the adhesive polymer was coated on the PET filaments using a winding speed of 100m/min and then treated with m-aramid. Scanning electron microscopy was used to analyze the surface of the adhesive polymer and m-aramid treated PET filament. The change of initial degradation temperature according to treatment was confirmed by thermogravimetric analysis. Antimicrobial activity analysis using bacterial reduction method showed that PET filament treated with adhesive polymer and m-aramid had an increased antibacterial effect compared to untreated PET filament.