• Title/Summary/Keyword: fiberboard

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Development of Adhesive Resins Formulated with Rapeseed Flour Hydrolyzates for Medium Density Fiberboard (MDF) (유채박 가수분해물을 이용한 중밀도섬유판(MDF) 제조용 접착제의 개발)

  • Yang, In;Han, Gyu-Seong;Choi, In-Gyu;Kim, Yong-Hyun;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.3
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    • pp.177-185
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    • 2012
  • The interest to develop adhesives from renewable resources is growing to substitute petroleum-based adhesive resins in the manufacture of wood based panels. In our study, rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, were hydrolyzed with acid and alkali. As a crosslinking agents of the RSF hydrolyzates, phenol-formaldehyde prepolymers (PF) were prepared. The RSF hydrolyzates and PF were mixed to complete the formulation of RSF-based adhesive resins, and the resins were applied to make the medium density fiberboard (MDF). The physical and mechanical properties of the MDF were measured to examine whether RSF can be used as raw materials of adhesive resins for the manufacture of MDF or not. The average moisture content and density of the MDF made with RSF-based adhesive resins satisfied the minimum requirement of KS standard, but the thickness swelling was not. The bending strengths of the MDF made with RSF-based adhesive resins were lower than that of the MDF made with commercial UF resins, but the internal bonding strengths of tested MDF in some make-up conditions of RSF-based adhesive resins were higher than that of MDF made with commercial UF resins. These results showed the potential of RSF as a raw material of adhesives for the production of MDF. Future works on the optimal manufacturing process conditions of MDF made with RSF-based adhesive resins are required to improve the performance of MDF made with RSF-based resins.

Manufacture and Performance Evaluation of Medium-density Fiberboard Made with Coffee Bean Residue-Wood Fiber (커피박과 목섬유를 이용한 중밀도섬유판의 제조 및 성능 평가)

  • Yang, In;Lee, Kwang-Hyung;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.293-301
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    • 2013
  • This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

Developing of Sound Absorption Composite Boards Using Carbonized Medium Density Fiberboard (탄화 중밀도섬유판을 이용한 목재흡음판 개발)

  • Lee, Min;Park, Sang-Bum;Byeon, Hee-Seop;Kim, Jong-In
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.6
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    • pp.714-722
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    • 2014
  • In the previous study, a variety of wood-based panels was thermally decomposed to manufacture carbonized boards that had been proved to be high abilities of insect and fungi repellence, corrosion and fire resistant, electronic shielding, and formaldehyde adsorption as well as sound absorption performance. Based on the previous study, carbonized medium density fiberboard (c-MDF) was chosen to improve sound absorption performance by holing and sanding process. Three different types of holes (cross shape, square shape, and line) with three different sanding thickness (1, 2, and 3 mm) were applied on c-MDF and then determined sound absorption coefficient (SAC). The control c-MDF without holes had 14% of SAC, however, those c-MDFs with holes had 16.01% (square shape), 15.68% (cross shape), and 14.25% (line) of SAC. Therefore, making holes on the c-MDF did not significantly affect on the SAC. As the degree of sanding increased, the SAC of c-MDF increased approximately 65% on sanding treated c-MDFs (21.5, 21.83, and 19.37%, respectively) compared to the control c-MDF (13%). Based on these results, composite sound absorbing panel was developed with c-MDF and MDF (11 mm). The noise reduction coefficient of composite sound absorbing panel was 0.45 which was high enough to certify as sound absorbing material.

Standardization and Computer Programing of Safety Factors of Corrugated Fiberboard Containers for Agricultural Products (II) - Effect of Relative humidity and Box Structure on Box Compression Strength - (과채류 포장용 골판지 상자의 안전계수 규격화 및 설계 프로그램 구축 (2) - 상대습도 및 상자구조에 따른 과실포장용 골판지상자의 압축강도 분석 -)

  • Jo, Jung-Yeon;Sin, Jun-Seop;Kim, Jong-Gyeong;Seo, Yeong-Beom;Son, Gi-Ju
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2006.04a
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    • pp.51-62
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    • 2006
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A Study on the Quality of Liner Board Used Corrugated Fiberboard Container of Apples (사과포장용 골판지 라이너원지의 품질에 관한 연구)

  • 하영선;김수일
    • Food Science and Preservation
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    • v.5 no.2
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    • pp.150-153
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    • 1998
  • As strait As a result of the quality research of liner boards used for the national-made corrugated boxes for apples, basis weight of each sample passed its tolerance within 4%. We found that KA, WLK, and SC liner boards showed better in relative bursting strength. SC, WLK, KA, and SK performed better in relative compression strength. WLK201 and KA210 were good for the outside liner, and K2200 was adequate for medium and inside liner. we classified WLK and KA liner boards as A grade and others as C grade.

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Effect of Temperature and Bake-out on Formaldehyde Emission from UF Bonded Wood Composites

  • Lee, Young-Kyu;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.2
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    • pp.91-100
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    • 2012
  • This study analysis the effect of various temperatures (20, 35 and $50^{\circ}C$) on the formaldehyde emission from wood composites, which were particleboard (PB), medium density fiberboard (MDF), high density fiberboard (HDF) and laminated HDF (L-HDF) by Japanese desiccator method. Also, to reduce formaldehyde emission by wood composites, it has been suggested that undergo a bake-out conditions. On average, the level of formaldehyde emission increased many times with a $15^{\circ}C$ increase in temperature from 20 to $35^{\circ}C$ for PB, MDF, HDF and L-HDF, respectively. Formaldehyde emissions from wood composites could be expected to increase with increasing ambient temperature. At $35$ for 28 days bake-out treatment of boards, the free formaldehyde emission reduced 67.8% (PB), 40.1% (MDF), 37.8% (HDF), and 35.2% (L-HDF). On the other hand, after the bake-out at $50^{\circ}C$ for 28 days, the formaldehyde concentration decreased by 88.2, 66.9, 62.2 and 59.3% of the concentration before the bake-out for PB, MDF, HDF and L-HDF, respectively. An interesting of the bake-out treatment at $50^{\circ}C$ after 14 days, formaldehyde emission grade of PB & MDF down $E_2$ to $E_1$, and HDF & L-HDF down $E_1$ to $E_0$.

Outlook of Wood Products Markets with Supply and Demand Model (수급모형을 이용한 목제품 시장 전망)

  • Lee, Sang-Min;Kim, Kyeong-Duk;Song, Seong-Hwan;Bark, Ji-Eun
    • Journal of Korean Society of Forest Science
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    • v.103 no.3
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    • pp.462-472
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    • 2014
  • This study is aimed at developing a supply-demand model of wood products, and outlook for mid-term and long-term supply and demand for each products. The main wood products include sawnwood, plywood, particle board, fiberboard (MDF), and pulp. The partial equilibrium model is composed of supply function, import demand function, demand function, price relation function. With given parameters the outlook for year 2050 says that sawnwood, plywood, and fiberboard for domestic productions and imports are decreased. This may result from the increase of log prices from the inside and outside of the country because of the propensity for environment protection and the resource nationalism. On the other hand the supply of particle board and pulp will increase because they are made from wasted wood and chips.

Strength of Furniture Joints Constructed with PVC Anchor and Screw (PVC 앵커와 나사못으로 구성(構成)한 가구류(家具類) 접합부(接合部)의 강도(强度))

  • Lee, Phil-Woo;Park, Hee-Jun
    • Journal of the Korean Wood Science and Technology
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    • v.19 no.1
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    • pp.22-30
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    • 1991
  • This study was carried out to determine the Joint characteristic of L-type specimens. L-type specimens were made of two kinds uf solid woods(Antiaris, Sepetir) and three kinds of wood based materials(plywood, particleboard, medium density fiberboard). They were constructed with PVC anchor and screw, and were discussed with joint strength and stiffness coefficients. The obtained results were as follows: 1. Bending strength showed very high increasing rate from one to three used PVC anchor and screw but was a little rise from three to four used PVC anchor and screw in solid wood. However. in wood based materials, it was unchanged without increasing rate or slight decreased from three to four used PVC anchor and screw. 2. The stiffness coefficients, or Z-values, were in the range from $4.704\times10^{-4}$ to $1.864\times10^{-3}$(rad/kgf-cm). They showed $10^{-3}$ level in one PVC anchor and screw but $10^{-4}$ level in two, three. four PVC anchor and screw. Accordingly, they indicated flexible joints in one PVC anchor and screw and relatively stable joints in two, three. four PVC anchor and screw. 3. Measured ultimate bending moments were 258.70kgf-cm in plywood and 142.68kgf-cm in medium density fiberboard. 4. Comparing with dowel joint. the joint strength used PVC anchor screw was inferior to 8mm and 10mm dowel diameter but differ little from 6mm dowel diameter.

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Measurement of Molecular Weights of Melamine-Urea-Formaldehyde Resins and Their Influences to Properties of Medium Density Fiberboards

  • Jeong, Bora;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.913-922
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    • 2016
  • This study attempted to measure molecular weight (MW) of melamine-urea-formaldehyde (MUF) resins prepared by two different synthesis methods: the one-step MUF resins were synthesized in one batch procedure, while the two-step MUF resins were prepared by a physical mixing of urea-formaldehyde (UF) resin with melamine-formaldehyde (MF) resin that had been synthesized in a separate procedure. The properties of medium density fiberboard (MDF) panels bonded with two types of MUF resins were also investigated. MWs of these MUF resins were measured using gel permeation chromatography (GPC). In addition, this study measured the MWs of one-step MUF resin during its synthesis procedure. The performance of two types of MUF resins was evaluated by determining properties of MDF panels prepared in laboratory. As the synthesis procedure progressed, both number average MW ($M_n$) and weight average MW ($M_w$) of one-step MUF resin gradually increased, while the polydispersity index (PDI) decreased. And low Mw species of the resin predominantly decreased as the synthesis step progressed. The one-step MUF resin showed greater $M_n$ and $M_w$ than those of the two-step ones even though the PDI values of both resins were very similar each other. As expected, the one-step MUF resin resulted in better properties of MDF panels than those of two-step resins. In particular, the one-step MUF resin provided better internal bond (IB) strength and thickness swelling (TS) with MDF panels than those of two-step ones, indicating better water resistance of the one-step resin. These results suggest that the preparation method of MUF resins have a great impact on the MW and final panel properties.