• Title/Summary/Keyword: fiber spinning

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Advances in liquid crystalline nano-carbon materials: preparation of nano-carbon based lyotropic liquid crystal and their fabrication of nano-carbon fibers with liquid crystalline spinning

  • Choi, Yong-Mun;Jung, Jin;Hwang, Jun Yeon;Kim, Seung Min;Jeong, Hyeonsu;Ku, Bon-Cheol;Goh, Munju
    • Carbon letters
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    • v.16 no.4
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    • pp.223-232
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    • 2015
  • This review presents current progress in the preparation methods of liquid crystalline nano-carbon materials and the liquid crystalline spinning method for producing nano-carbon fibers. In particular, we focus on the fabrication of liquid crystalline carbon nanotubes by spinning from superacids, and the continuous production of macroscopic fiber from liquid crystalline graphene oxide.

Rheological Analysis in a Spinning Process of a hollow fiber membrane

  • Jang, Moon-Seog
    • Proceedings of the Membrane Society of Korea Conference
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    • 1995.10a
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    • pp.5-9
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    • 1995
  • In the dry-jet-wet-spinning process of a hollow fiber membrane, the polymer solution is pumped into a coaxial tube, jet spinneret. The threadline emerging from the spinneret is stabilized by an internal coagulating medium(liquid or gas) as it emerges from the jet orifice. The nascent hollow thread is further stabilized in a quench bath as shown in Fig. 1. In this scheme, three mechanism of formatiota(temperature gradient, solvent evaporation, and solvent-nonsotvent exchange) can be combined. The changes which promote stabilization often play a dominant role in determining the ultimate fiber wall structure as well. Hence, in pratice, hollow fiber stabilization and development of membrane structure are commonly inseparable. However, fiber dimension(the inside diameter and wall thickness of the hollow fiber) is mainly a rheological problem and is determined by dope pumping rate, spinneret diatance from the coagulation bath, inner coagulant flow rate, and fiber draw-rate. Besides rheological phenomena play a prominent part in the final properties of the hollow fiber.

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One-dimensional modeling of flat sheet casting or rectangular Fiber spinning process and the effect of normal stresses

  • Kwon, Youngdon
    • Korea-Australia Rheology Journal
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    • v.11 no.3
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    • pp.225-232
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    • 1999
  • This study presents 1-dimensional simple model for sheet casting or rectangular fiber spinning process. In order to achieve this goal, we introduce the concept of force flux balance at the die exit, which assigns for the extensional flow outside the die the initial condition containing the information of shear flow history inside the die. With the Leonov constitutive equation that predicts non-vanishing second normal stress difference in shear flow, we are able to describe the anisotropic swelling behavior of the extrudate at least qualitatively. In other words, the negative value of the second normal stress difference causes thickness swelling much higher than width of extrudate. This result implies the importance of choosing the rheological model in the analysis of polymer processing operations, since the constitutive equation with the vanishing second normal stress difference is shown to exhibit the characteristic of isotropic swelling, that is, the thickness swell ratio always equal to the ratio in width direction.

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Effects of Nucleating Agents on Preparation of Polypropylene Hollow Fiber Membranes by Melt Spinning Process

  • Kim, Bong-Tae;Kigook Song;Kim, Sung-Soo
    • Macromolecular Research
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    • v.10 no.2
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    • pp.127-134
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    • 2002
  • Microporous polypropylene hollow fiber membrane was fabricated from isotactic polypropylene-soybean oil system by melt spinning process. Addition of nucleating agent accelerated the crystallization rate and elevated the crystallization temperature. Nucleating agent increased the number of nuclei and spherulites, which offered more inter-spherulitic amorphous sites for stretching. Benzoic acid, adipic acid, and dibenzylidene sorbitol were selected as nucleating agents, and their characteristics and effects were investigated by thermal and optical analyses. Spherulite growth and micropore formation characteristics were correlated with the kind of nucleating agent. Benzoic acid and adipic acid showed the remarkable nucleating effect, while dibenzylidene sorbitol was less effective than those. Nucleating agents also helped the sample have uniform microporous structure. Increase of nucleating agent composition enhanced the nucleation effect to some extent. Nucleating agents played very important roles in enhancing the membrane porosity and water flux.

Polyacrylonitrile based Copolymer Synthesis and Precursor Fiber Spinning for Manufacturing High-performance Carbon Fiber (고성능 탄소섬유 제조를 위한 폴리아크릴로니트릴 기반 공중합 고분자 합성 및 전구체 섬유 방사)

  • Ju, Hyejin;Han, Minjung;Song, Kyunghyun;Jeon, Changbeom;Jeong, Hwakyung;Kim, Min Jeong;Chae, Han Gi
    • Composites Research
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    • v.35 no.2
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    • pp.115-119
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    • 2022
  • The performance of carbon fiber is important for the production of these high-quality polymer composite materials such as CFRP (Carbon Fiber Reinforced Plastic). For this purpose, it is essential to use an optimized spinning process for improving the mechanical, physical, and structural properties of the precursor fiber, which greatly affects the properties of the carbon fiber, and the use of a suitable precursor polymer. In this study, the content of MAA (Methacrylic Acid), MAA injection time, and concentration of AIBN (2,2'-Azobis(2-methylpropionitrile)) were set as parameters for the polymer synthesis process, and Poly(AN-co-MAA) (poly(acrylonitrile-co-methacrylic acid)) was polymerized by solution polymerization. Poly(AN-co-MAA) with a molecular weight of 305,138 g/mol and an MAA ratio of 4.2% was dissolved in DMF (N,N-dimethylformamide) at a concentration of 16.0 wt%, and then a precursor fiber was prepared through dry-jet-wet spinning. The precursor fiber had a tensile strength of ~1.06 GPa and a tensile modulus of ~22.01 GPa, and no voids and structural defects were observed on the fiber.

Reduction Cleaning and Thermomigration Effects on Micro Polyester SUEDE (극세 폴리에스테르 스웨드의 환원세정과 열이행의 영향)

  • Choi, Kyung-Yeon;Han, Sam-Sook;Lee, Mun-Cheul
    • Textile Coloration and Finishing
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    • v.21 no.6
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    • pp.12-21
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    • 2009
  • The dyeing property of direct-spinning type and seaisland type 0.2D micro polyester nonwoven fabrics was characterized by three disperse dyes (Dorosperse Red KFFB, Blue KGBR, Yellow KRL) at $120^{\circ}C$ and $130^{\circ}C$. Before and after reduction cleaning, dyeing fastness was evaluated and the thermomigaration after heat setting at $180^{\circ}C$ for 60 min were also evaluated. Direct-spinning type fabric showed better dyeing property, wash fastness, and light fastness, but worse rub fastness than seaisland type fabric. The dyeing property and fastness of direct-spinning type fabric increased at higher dyeing temperature, whereas seaisland type fabric exhibited lower dyeing fastness and the increase of thermomigration at higher dyeing temperature. Non-fixed dye in fiber surface was removed by reduction cleaning process, then dyeing fastness was improved and thermomigration decreased. The higher dye uptake of direct-spinning type non-woven fabric caused the increase of dye molecule migration from fiber internal to fiber surface, so this fabric showed larger thermomigration than seaisland type non-woven fabric.

Preparation of Regenerated Cellulose Fiber via Carbonation (II) - Spinning and Characterization -

  • Oh Sang Youn;Yoo Dong Il;Shin Younsook;Kim Hak Yong;Kim Hwan Chul;Chung Yong Sik;Park Won Ho;Youk Ji Ho
    • Fibers and Polymers
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    • v.6 no.2
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    • pp.95-102
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    • 2005
  • Sodium cellulose carbonate (CC-Na) dissolved in $8.5\;wt\%$ NaOH/ZnO (100/2-3, w/w) aqueous solution was spun into some acidic coagulant systems. Diameter of regenerated cellulose fibers obtained was in the range of $15-50\;{\mu}m$. Serrated or circular cross sectional views were obtained by controlling salt concentration or acidity in the acid/salt/water coagulant systems. Velocity ratio of take-up to spinning was controlled up to 4/1 with increasing spinning velocity from 5 to 40 m/min. Skin structure of was developed at lower acidity or higher concentration of coagulants. Fineness, tenacity and elongation of the regenerated cellulose fibers were in the range of 1.5-27 denier, 1.2-2.2 g/d, and $8-11.3\;\%$, respectively. All of CC-Na and cellulose fibers spun from CC-Na exhibited cellulose II crystalline structure. Crystallinity index was increased with increasing take-up speed.