• Title/Summary/Keyword: fault detection & diagnosis

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The Development of a System for Diagnosis and Fault Detection of Semiconductor Manufacturing Processes (반도체 제조 공정의 진단 및 고장 예측 시스템 개발)

  • 김수희;유성록;박희찬
    • Proceedings of the KAIS Fall Conference
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    • 2000.10a
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    • pp.124-127
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    • 2000
  • 반도체 제조 공정의 진단 및 고장 예측 시스템을 개발하기 위해 PCA(Principal Component Analysis) 기법을 적용하여 데이터 분석을 하고자 하며, 이에 대한 이론적인 연구와 연구 수행 절차를 구체적으로 정립하였다. 비쥬얼 C++에서 MATLAB과 PLS_Toolbox 등을 연동하여 직관적이고 시각적이며 사용자가 효율적으로 공정 현장에 적용할 수 있는 시스템을 개발하고자 한다. 지금까지 PCA와 관련한 다양한 문헌 조사를 수행하였고, 이론적인 연구를 하였다. 비쥬얼 C++ 프로그램에서 MATLAB과 PLS_Toolbox 등을 연동하기 위해 필요한 환경 선정 등을 완료하였으며, 초기 단계의 간단한 모듈들을 개발하였다. 다음 단계의 모듈들은 좀 더 빠른 시간에 개발할 수 있을 것으로 기대한다. 이를 공정 현장에서 수집한 다양한 데이터에 적용하여 그 결과를 피드백하여 시스템을 수정하고 보완하고자 하며, 마지막으로 현장에 적용하고자 한다.

Topological analysis of Chaos Characteristics in A Power System (전력계통의 Chaos 위상학적 특성 해석)

  • Li, S.Y.;Lee, S.S.;Li, T.Y.;Park, J.K.
    • Proceedings of the KIEE Conference
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    • 2003.11a
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    • pp.297-299
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    • 2003
  • This paper proposes a totally new method in the chaos characteristics analysis of power systems, the introduction of topological invariants. Using a return histogram the bifurcation graph was drawn, the periodic orbits and topological invariants the local crossing number, relative rotation rates, and linking number during the process of period-doubting bifurcation and chaos were extracted. This study also examined the effect on the topological invariants when the sensitive parameters were varied. In addition, the topological invariants of a three-dimensional embedding of the strange attractor was extracted and the result was compared with those obtained from differential equations. This could be a new way for a state detection and fault diagnosis in a dynamical system.

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New Diagnostic Technique and Device for Lightning Arresters by Analyzing the Wave Height Distribution of Leakage Currents (누설전류의 파고분포 분석에 의한 새로운 피뢰기 진단기술 및 장치)

  • 길경석;한주섭;송재영;조한구;한문섭
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.12
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    • pp.562-567
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    • 2003
  • Lightning arresters are deteriorated by repetition of protective operation against overvoltages or impulse currents in environments of its use. If a deteriorated arrester is left in power lines, it can lead to an accident such as a line to ground fault even in a normal system. Therefore, it is necessary to eliminate the deteriorated arrester in advance by checking the soundness of arresters on a regular basis, and to ensure the reliability of power systems by preventing accidents. Various deterioration diagnostic techniques and devices are suggested, and most of which measure leakage current components as an indicator of arrester ageing. However, the techniques based on the magnitude of leakage current measure simply RMS or peak value of leakage current components and do not provide detailed information needed in the diagnosis. In this study, we found that the wave height distributions of the total leakage currents are remarkably changed or a new wave height are produced with the progress of arrester deterioration. To propose a new technique for the diagnosis, we designed a leakage current detection unit and an analysis program which can measure leakage current magnitudes and analyze wave height distributions. From the experimental results, we confirmed that the proposed technique by analyzing the wave height distribution can simply diagnose the mode of defects such as a partial damage and an existence of punctures in arresters as well as deterioration of arresters.

A Study on Estimating Real-time Thermal Load During GHP Operation in Heating Mode (GHP 난방 모드 운전시 실시간 부하 추정방법에 관한 연구)

  • Seo, Jeong-A;Shin, Young-Gy;Oh, Se-Je;Jeong, Sang-Duck;Ji, Kyoung-Chul;Jeong, Jin-Hee
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.1
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    • pp.32-37
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    • 2011
  • The present study has been conducted to propose an algorithm regarding real-time load estimation of a gas engine-driven heat pump. In the study, thermal load of an indoor unit is estimated in terms of air-side and refrigerant-side. The air-side estimation is based on a typical heat exchanger model and is found to be in good agreement with experimental data. When it comes to the refrigerant-side load, a pressure difference across a valve must be estimated. For the estimation, it is assumed to be proportional to a bigger pressure difference that is available either by measurement or by estimation. Relative good agreement between the air- and refrigerant-sides suggests that the assumption may be plausible for the load estimation. The summed flow rate of all of indoor units is in good agreement with the throughput of the compressor which are calculated from the manufacturer's software. Accordingly, estimated thermal loads are also in good agreement. The proposed algorithm may be further developed for improved control algorithm and fault diagnosis.

Frequency-Time Analysis(Partition-FFT) for Tracking Detection (트래킹 검출을 위한 주파수-시간 분석(분할-FFT))

  • Jee S. W.;Lee S. H.;Kim Ch. N.;Lee C. H.;Lee K. S.
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.10
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    • pp.530-538
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    • 2004
  • A electromagnetic waves are used for sensing in insulation diagnosis at electric machine or equipment. When it a method, waves are transformed into the FFT(Fast Fourier Transform); a kind of the process for data transformation. In a general way, a scientist use frequncy band 30[㎒]~l[㎓] to applied field. If we are measured high frequency band, we will need to a high capacity hardware. Also a antenna has a fault on atmospheric phenomena, outside environment and the like. In this paper We proposed new method for detecting electric equipment faulty state using only electric voltage which is generally measured in the electric and electronic field. It is called the Partition-FFT The analytic method is this first divide measured voltage waves into equal parts, second each deal with give effect to the FFT, finally each results deal with a graphic method and gather graphic. We are compare Partition-FFT with discharge form by tracking tester. As the result it demonstrated that the Partition-FFT is applicable.

Design on Fult Diagnosis System based on Dynamic Fuzzy Model (동적포지모델기반 고장진단 시스템의 설계)

  • 배상욱
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.2
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    • pp.94-102
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    • 2000
  • This paper presents a new FDI scheme based on dynamic fuzzy model(DFM) for the unknown nonlinear system, which can detect and isolate process faults continuously over all ranges of operating condition. The dynamic behavior of a nonlinear process is represented by a set of local linear models. The parameters of the DFM are identified by an on-line methods. The residual vector of the FDI system is consisted of the parameter deviations from nominal model and the set of grade of membership values indicating the operating condition of the nonlinear process. The detection and isolation of faults are performed via a neural network classifier that are learned the relationship between the residual vector and fault type. We apply the proposed FDI scheme to the FDI system design for a two-tank system and show the usefulness of the proposed scheme.

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FAULT DETECTION, MONITORING AND DIAGNOSIS OF SEQUENCING BATCH REACTOR FOR INTEGRATED WASTEWATER TREATMENT MANAGEMENT SYSTEM

  • Yoo, Chang-Kyoo;Vanrolleghem, Peter A.;Lee, In-Beum
    • Environmental Engineering Research
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    • v.11 no.2
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    • pp.63-76
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    • 2006
  • Multivariate analysis and batch monitoring on a pilot-scale sequencing batch reactor (SBR) are described for integrated wastewater treatment management system, where a batchwise multiway independent component analysis method (MICA) are used to extract meaningful hidden information from non-Gaussian wastewater treatment data. Three-way batch data of SBR are unfolded batch-wisely, and then a non-Gaussian multivariate monitoring method is used to capture the non-Gaussian characteristics of normal batches in biological wastewater treatment plant. It is successfully applied to an 80L SBR for biological wastewater treatment, which is characterized by a variety of error sources with non-Gaussian characteristics. The batchwise multivariate monitoring results of a pilot-scale SBR for integrated wastewater treatment management system showed more powerful monitoring performance on a WWTP application than the conventional method since it can extract non-Gaussian source signals which are independent and cross-correlation of variables.

A Development of the On-line Maintenance and Management System for the HVAC system Using IT (IT를 활용한 공조설비의 온라인 유지관리시스템 개발)

  • Lee, Tae-Won;Kim, Yong-Ki;Kang, Sung-Ju;Woo, Nam-Sub
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.48-53
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    • 2008
  • The performances of the building service equipment relay on the individual superintendent's share for the assessment of performance, fault detection, deterioration diagnosis of the building service equipment. A major use of building energy management system(BEMS) is for monitoring plant and building's energy consumption. National building management system (N-BMS) presented in this study links buildings into a network group in order to monitor and control the buildings. How to construct the N-BMS was considered to save energy resource and to conserve performance of building service equipment. The FEMIS, facility, energy/environmental management & information system, for building service offer management process integrated with BAS, FMS and EMS and so on.

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Fault Diagnosis Device for Fire Prevention of the Resistance Heating Type three-Phase Electric Heater (3상 저항가열식 전기히터의 화재예방을 위한 결함 진단장치)

  • Lee, Mun-Hyung;Kim, Chan-O
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1669-1674
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    • 2017
  • In this study, We have discussed the development of a diagnostic device to detect and prevent electrical fire due to the arc caused by contact failure and partial disconnection at the connection part of the three-phase electric heater wiring used in the industrial field. The arc caused by contact failure and partial disconnection at the connection part of the electric heater shows a change in the current effective value. Therefore, it is possible to determine whether there exists a defect by analyzing the current unbalance factor and the number of current fluctuations with the diagnostic apparatus. The three-phase unbalanced heater is considered to be capable of determining defects through periodic measurement and trend analysis of the current unbalance factor. It is also expected that this device can be used not only for electric heaters but also for detection of defects in wiring and connections of electrical equipment having a characteristic of constant load current.

Fault Detection, Diagnosis, and Optimization of Wafer Manufacturing Processes utilizing Knowledge Creation

  • Bae Hyeon;Kim Sung-Shin;Woo Kwang-Bang;May Gary S.;Lee Duk-Kwon
    • International Journal of Control, Automation, and Systems
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    • v.4 no.3
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    • pp.372-381
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    • 2006
  • The purpose of this study was to develop a process management system to manage ingot fabrication and improve ingot quality. The ingot is the first manufactured material of wafers. Trace parameters were collected on-line but measurement parameters were measured by sampling inspection. The quality parameters were applied to evaluate the quality. Therefore, preprocessing was necessary to extract useful information from the quality data. First, statistical methods were used for data generation. Then, modeling was performed, using the generated data, to improve the performance of the models. The function of the models is to predict the quality corresponding to control parameters. Secondly, rule extraction was performed to find the relation between the production quality and control conditions. The extracted rules can give important information concerning how to handle the process correctly. The dynamic polynomial neural network (DPNN) and decision tree were applied for data modeling and rule extraction, respectively, from the ingot fabrication data.