• Title/Summary/Keyword: fault detection & diagnosis

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Rotor Failures Diagnosis of Squirrel Cage Induction Motors with Different Supplying Sources

  • Menacer, Arezki;Champenois, Gerard;Nait Said, Mohamed Said;Benakcha, Abdelhamid;Moreau, Sandrine;Hassaine, Said
    • Journal of Electrical Engineering and Technology
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    • v.4 no.2
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    • pp.219-228
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    • 2009
  • The growing application and the numerous qualities of induction motors (1M) in industrial processes that require high security and reliability levels has led to the development of multiple methods for early fault detection. However, various faults can occur, such as stator short-circuits and rotor failures. Traditionally the diagnosis machine is done through a sinusoidal power supply, in the present paper we study experimentally the effects of the rotor failures, such as broken rotor bars in function of the ac supplying, the load and show the impact of the converter from diagnosis of the machine. The technique diagnosis used is based on the spectral analysis of stator currents or stator voltages respectively according to the types of induction motor ac supplying. So, four different ac supplying are considered: ${\odot}$ the IM is directly by the balanced three-phase network voltage source, ${\odot}$ the IM is fed by a sinusoidal current source given the controlled by hysteresis, ${\odot}$ the IM is fed (in open loop) by a scalar control imposing through ratio V/f=constant, ${\odot}$ the IM is controlled through a vector control using space vector pulse width modulation (SVPWM) technique inverter with an outer speed loop.

Switch Open Fault Diagnosis of Inverter Using Features of dq Currents (dq 전류의 특징을 이용한 인버터의 스위치 개방 고장진단)

  • Kwak, Nae-Joung;Hwang, Jae-Ho;Hong, Won-Pyo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.48 no.1
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    • pp.31-38
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    • 2011
  • Faults of motor drive systems to be used for various industrial applications can cause serious problems. In this paper, a method to diagnose switch open fault of a voltage-fed PWM inverter is proposed. The proposed method normalizes dq current and fault-detection and first classification are performed by mean values of dq phase currents, second classification is performed by features such as the relation of dq phase currents, the ranges of those, the positions of those according to the results, and fault switch is diagnosed with the results. The proposed method performs the simulation for diagnosis of inverter switch open faults with MATLAB and identifies the feasibility of the proposed method. Because the proposed method is implemented by simple algorithms, the proposed algorithm can be embedded in general induction motor drive systems and be used.

State Transition Fault Diagnosis in Brushless DC Motor Based on Fuzzy System (퍼지를 이용한 BLDC 모터의 상태천이 고장진단)

  • Baek, Gyeong-Dong;Kim, Youn-Tae;Kim, Sung-Shin
    • Journal of the Korean Institute of Intelligent Systems
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    • v.18 no.3
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    • pp.367-372
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    • 2008
  • In this paper we proposed a model of a fault diagnosis expert system with high reliability to compare identical well-functioning motors. The purpose of the survey was to determine if any differences exit among these identical motors and to identify exactly what these differences were, if in fact they were found. Using measured data for many identical brushless dc motors, this study attempted to find out whether normal and fault can be classified by each other. Measured data was analyzed using the State Transition Model (STM). Based on a proposed STM method, the effect of a different normal state is minimized and the detection of fault is improved in identical motor system. Experimental results are presented to prove that STM method could be a useful tool for diagnosing the condition of identical BLDE motors.

APC Technique and Fault Detection and Classification System in Semiconductor Manufacturing Process (반도체 공정에서의 APC 기법 및 이상감지 및 분류 시스템)

  • Ha, Dae-Geun;Koo, Jun-Mo;Park, Dam-Dae;Han, Chong-Hun
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.9
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    • pp.875-880
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    • 2015
  • Traditional semiconductor process control has been performed through statistical process control techniques in a constant process-recipe conditions. However, the complexity of the interior of the etching apparatus plasma physics, quantitative modeling of process conditions due to the many difficult features constraints apply simple SISO control scheme. The introduction of the Advanced Process Control (APC) as a way to overcome the limits has been using the APC process control methodology run-to-run, wafer-to-wafer, or the yield of the semiconductor manufacturing process to the real-time process control, performance, it is possible to improve production. In addition, it is possible to establish a hierarchical structure of the process control made by the process control unit and associated algorithms and etching apparatus, the process unit, the overall process. In this study, the research focused on the methodology and monitoring improvements in performance needed to consider the process management of future developments in the semiconductor manufacturing process in accordance with the age of the APC analysis in real applications of the semiconductor manufacturing process and process fault diagnosis and control techniques in progress.

Statistical Analysis on Residuals from No-Fault Reference Models of a Residential Heat Pump System in Normal Cooling Operation (가정용 열펌프 시스템의 정상냉방 운전조건에서 기준모델에 의한 잔차의 통계적 분석)

  • Kim, Min-Sung;Yoon, Seok-Ho;Baik, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.12
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    • pp.1351-1358
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    • 2011
  • To approximate the threshold of the fault detection and diagnosis (FDD) system, validation of the measurements is mandatory. Naturally, the system shows uncertainties due to measuring sensors - mostly thermocouples or RTDs - and due to repeatability. The uncertainty of a thermocouple comes from natural variation or a drift of the thermocouple measurement. Considering the natural variation behaves like zero-mean white noise, its natural variation can be characterized closely by the steady-state standard deviation. However, residuals between measurements and no-fault references in FDD systems show a statistical distribution with various uncertainties. In this paper, steady-state variations of measurement residuals were investigated by utilizing built-in temperature sensors in a heat pump for the model development and the final application.

Internal Fault Classification in Transformer Windings using Combination of Discrete Wavelet-Transforms and Back-propagation Neural Networks

  • Ngaopitakkul Atthapol;Kunakorn Anantawat
    • International Journal of Control, Automation, and Systems
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    • v.4 no.3
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    • pp.365-371
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    • 2006
  • This paper presents an algorithm based on a combination of Discrete Wavelet Transforms and neural networks for detection and classification of internal faults in a two-winding three-phase transformer. Fault conditions of the transformer are simulated using ATP/EMTP in order to obtain current signals. The training process for the neural network and fault diagnosis decision are implemented using toolboxes on MATLAB/Simulink. Various cases and fault types based on Thailand electricity transmission and distribution systems are studied to verify the validity of the algorithm. It is found that the proposed method gives a satisfactory accuracy, and will be particularly useful in a development of a modern differential relay for a transformer protection scheme.

Losses Comparison and Analysis for Fault Modes of Grid-connected Photovoltaic System (계통연계형 태양광발전 시스템의 고장유형별 손실 비교분석)

  • So, Jung-Hun;Ko, Suk-Whan;Ju, Young-Chul
    • Journal of the Korean Solar Energy Society
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    • v.37 no.3
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    • pp.23-32
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    • 2017
  • This paper presents losses comparison and analysis results for different types of fault modes of grid-connected photovoltaic system generated for long-term operation. The approach of losses comparison and analysis by faults is to identify relationship between measured and estimated values of five loss factors which are quantified from irradiance to system output power. This paper presents the symptom results for faults such as snow, shading, sensor defect, blackout, soiling and so on from three years or more monitored data. These results will indicate that it is useful to develop fault detection and diagnosis tool to enhance capacity factor and save operation and maintenance cost of grid-connected photovoltaic system in the field.

Fault Diagnosis in the CA Analyzer and Fault Detection of the Input Sequence (CA 분석기의 오류진단과 오류가 있는 입력수열의 오류탐지)

  • Cho, Sung-Jin;Kwon, Min-Jeong;Yim, Ji-Mi;Kim, Jin-Gyoung;Park, Young-Gyu
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.13 no.10
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    • pp.2129-2139
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    • 2009
  • In this paper, we diagnose the fault in the CA analyzer by setting up the initial value such that the final test signature is a constant regardless of the circuit being tested. This method makes the CA test procedure short and clear. In addition, we detect the fault of the faulty input sequence by using the inverse matrix of the CA state transition matrix.

Noise and Fault Diagnosis Using Control Theory

  • Park, Rai-Wung;Sul Cho
    • Transactions on Control, Automation and Systems Engineering
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    • v.2 no.1
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    • pp.24-30
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    • 2000
  • The aim of this paper is to describe an advanced method of the fault diagnosis using Control Theory with reference to a crack detection, a new way to localize the crack position under influence of the plant disturbance and white measurement noise on a rotating shaft. As the first step, the shaft is physically modelled with a finite element method as usual and the dynamic mathematical model is derived from it using the Hamilton-principle and in this way the system is modelled by various subsystems. The equations of motions with a crack are established by the adaption of the local stiffness change through breathing and gaping[1] from the crack to the equation of motion with an undamaged shaft. This is supposed to be regarded as a reference system for the given system. Based on the fictitious model of the time behaviour induced from vibration phenomena measured at the bearings, a nonlinear state observer is designed in order to detect the crack on the shaft. This is the elementary NL-observer(EOB). Using the elementary observer, an Estimator(Observer Bank) is established and arranged at the certain position on the shaft. In case, a crack is found and its position is known, the procedure, fro the estimation of the depth is going to begin.

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Normal data based rotating machine anomaly detection using CNN with self-labeling

  • Bae, Jaewoong;Jung, Wonho;Park, Yong-Hwa
    • Smart Structures and Systems
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    • v.29 no.6
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    • pp.757-766
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    • 2022
  • To train deep learning algorithms, a sufficient number of data are required. However, in most engineering systems, the acquisition of fault data is difficult or sometimes not feasible, while normal data are secured. The dearth of data is one of the major challenges to developing deep learning models, and fault diagnosis in particular cannot be made in the absence of fault data. With this context, this paper proposes an anomaly detection methodology for rotating machines using only normal data with self-labeling. Since only normal data are used for anomaly detection, a self-labeling method is used to generate a new labeled dataset. The overall procedure includes the following three steps: (1) transformation of normal data to self-labeled data based on a pretext task, (2) training the convolutional neural networks (CNN), and (3) anomaly detection using defined anomaly score based on the softmax output of the trained CNN. The softmax value of the abnormal sample shows different behavior from the normal softmax values. To verify the proposed method, four case studies were conducted, on the Case Western Reserve University (CWRU) bearing dataset, IEEE PHM 2012 data challenge dataset, PHMAP 2021 data challenge dataset, and laboratory bearing testbed; and the results were compared to those of existing machine learning and deep learning methods. The results showed that the proposed algorithm could detect faults in the bearing testbed and compressor with over 99.7% accuracy. In particular, it was possible to detect not only bearing faults but also structural faults such as unbalance and belt looseness with very high accuracy. Compared with the existing GAN, the autoencoder-based anomaly detection algorithm, the proposed method showed high anomaly detection performance.