• 제목/요약/키워드: failure phenomenon

검색결과 394건 처리시간 0.023초

신경회로망을 이용한 미케니컬 실의 이상상태 감시 (Monitoring of Mechanical Seal Failure with Artificial Neural Network)

  • Lee, W.K.;Lim, S.J.;Namgung, S.
    • 한국정밀공학회지
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    • 제12권12호
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    • pp.30-37
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    • 1995
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are gengrally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage,fast and severe wear, excessive torque, and squeaking results in big problems. To monitor the failure of mechanical seals and to propose the proper monitoring techniques with artificial neural network, sliding wear experiments were conducted. Torque and temperature of the mechanical seals were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. During the experiment, the variation of torque and temperature that meant an abnormal phenomenon, was observed. That experimental data recorded were applied to the developed monitoring system with artificial neural network. This study concludes that torque and temperature of mechanical seals wil be used to identify and to monitor the condition of sliding motion of mechanical seals. An availability to monitor the mechanical seal failure with artificial neural network was confirmed.

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네킹발생조건에 의한 관재 액압성형 공정에서의 터짐 불량 예측 (A Prediction of Bursting Failure in Tube Hydroforming Process Based on Necking Conditions)

  • 김상우;김정;박훈재;강범수
    • 소성∙가공
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    • 제13권7호
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    • pp.629-634
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined infernal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy Parameter, strain hardening exponent and strength coefficient on bursting Pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

코팅부 균열의 충격특성 해석 (An Analysis on the Impact Characteristics in a Layered Half-Space with a Cathing Region)

  • 이강요;권순만
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.664-667
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    • 1995
  • The purpose of this paper is to consider the disk failure phenomenon based on the second kind Fredholm integral equation and numerical inversion of Laplace transform when the head hit disk asperities at HDI under antiplane impact loading. The model for analysis is a two layeered half-space with a circumferential surface edge crack. The optimum design parameters to reduce the disk failure due to impact are presented

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Movement of Sand around Revetment under Water Pressure Variation

  • HoWoongShon
    • 지구물리
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    • 제6권4호
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    • pp.221-230
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    • 2003
  • Many hydraulic structures are damaged by under flood flow and storm waves year after year. Many cases of dike and breakwater failure are caused by the suck out of sand from behind the revetment. This type of failure will be in close relation to the dynamic behavior of sand bed around the revetment. In this paper, from this point of view we investigated the basic characteristics of such sand movement by small model tests and tried to explanation the hydro- and soil mechanical mechanism of this phenomenon theoretically.

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Analysis of Orthotropic Bearing Non-linearity Using Non-linear FRFs

  • Han Dong-Ju
    • Journal of Mechanical Science and Technology
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    • 제20권2호
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    • pp.205-211
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    • 2006
  • Among other critical conditions in rotor systems the large non-linear vibration excited by bearing non-linearity causes the rotor failure. For reducing this catastrophic failure and predictive detection of this phenomenon the analysis of orthotropic bearing non-linearity in rotor system using higher order frequency response functions (HFRFs) is conducted and is shown to be theoretically feasible as that of non-rotating structures. The complex HFRFs based on the Volterra series are newly developed for the process and investigated their features by using the simple forms of the FRFs associated with the forward and the backward modes.

액화석유가스 자동차 엔진의 전자제어 컴퓨터의 고장사례 연구 (Study for Failure Cases on Engine Electronic Control Computer in Liquid Petroleum Gas vehicle)

  • 이일권;김영규;국창호
    • 한국가스학회지
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    • 제15권6호
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    • pp.28-33
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    • 2011
  • 이 논문의 목적은 LPG 자동차의 전자제어에 대한 요소의 하나인 컴퓨터에 대한 고장사례를 찾아 분석하고 연구하는 것이다. 첫 번째 사례는, 엔진의 ECU가 슬로우 컷 솔레노이드 밸브에 작동 신호를 미입력하여 공회전 조절 액추에이터로 연료보정을 제대로 할 수 없어 엔진의 시동이 꺼지는 현상을 확인하였다. 두 번째 사례는 점화코일의 배선 녹음현상 및 ECU 내부의 트랜지스터(Transistor)가 열에 의한 소손으로 인해 운행중 엔진 부조화 현상 및 역화 현상이 발생한 것을 확인하였다. 세 번째 사례는 엔진의 ECU 회로판 내부의 수분유입으로 인해 전기가 누전되거나 과전류가 흘러 엔진의 어떤 시스템을 오작동 시키거나 엔진의 작동을 멈추게 하는 현상을 확인하였다. 따라서, 이러한 엔진 컴퓨터의 오작동 신호나 내부의 손상과 수분에 의한 부식현상이 생기지 않도록 철저한 품질확보를 통해 컴퓨터의 내구성과 신뢰성을 높여야 할 것으로 판단된다.

Reliability analysis of three-dimensional rock slope

  • Yang, X.L.;Liu, Z.A.
    • Geomechanics and Engineering
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    • 제15권6호
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    • pp.1183-1191
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    • 2018
  • Reliability analysis is generally regarded as the most appropriate method when uncertainties are taken into account in slope designs. With the help of limit analysis, probability evaluation for three-dimensional rock slope stability was conducted based upon the Mote Carlo method. The nonlinear Hoek-Brown failure criterion was employed to reflect the practical strength characteristics of rock mass. A form of stability factor is used to perform reliability analysis for rock slopes. Results show that the variation of strength uncertainties has significant influence on probability of failure for rock slopes, as well as strength constants. It is found that the relationship between probability of failure and mean safety factor is independent of the magnitudes of input parameters but relative to the variability of variables. Due to the phenomenon, curves displaying this relationship can provide guidance for designers to obtain factor of safety according to required failure probability.

소형 액체 추력기 Brazing Failure 사례 분석 (Analysis for Brazing Failure of Liquid Thruster)

  • 김정훈;장기원;이재원;이해헌
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.23-27
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    • 2006
  • 본 연구에서는 소형 액체 추력기 제작 공정 중 하나인 브레이징 부품 접합에서 발생한 Failure 사례에 대한 분석을 위해 가능 원인을 도출하고 이에 대한 검증을 위한 Sample Test를 수행하였다. Brazing Material, 부품 가공성 등에서 도출된 요인들이 Overflow 현상에 미치는 영향을 분석하여 실제 발생 원인을 파악하였으며, 이를 통해 원활한 공정 진행을 도모할 수 있었다.

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자동차용 LPG 엔진의 점화플러그 장착 부 손상, 점화시기 조정불량, 흡입밸브 부 이물질유입 고장사례 연구 (Study for Failure Examples Involved to Spark Plug Assembling Part Damage, Timing Maladjustment and Alien Substance Insertion in Intake Valve Part on LPG Vehicle Engine)

  • 이일권;국창호;함성훈;김성모;황한섭;정동화;문학훈;이정호
    • 한국가스학회지
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    • 제25권2호
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    • pp.22-27
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    • 2021
  • 이 논문은 LPG 자동차용 엔진의 고장사례를 연구하여 자동차 생산에 활용함이 목적이다. 첫번째 사례는 엔진의 실린더헤드를 분해하여 확인한 결과 실린더 헤드의 점화플러그가 조립되는 나사부 마멸때문에 점화플러그의 불꽃이 누설되어 출력이 떨어지면서 엔진의 부조화 현상이 가끔 유발되는 것을 발견하였다.. 두 번째 사례는 캠샤프트의 위치와 크랭크 샤프트 위치를 맞춘 타이밍 마크가 0.5칸 틀어져 엔진의 부조화 현상이 발생된 것을 확인되었다. 세 번째 사례는 실린더 헤드를 분해하여 확인한 결과, 실린더 헤드에 제거되지 못한 이물질이 3번 흡기포트에서 공기 흐름에 따라 이동하다가 흡기밸브의 닫힘시기를 원활하지 못하여 하여 고장이 발생된 것을 확인하였다. 따라서, 자동차 관리자는 철저하게 점검해야 하고, 자동차 생산자는 철저한 품질확보를 통해 고장의 원인을 제거해야 할 것으로 판단된다.

분말에서 발생하는 Washboarding 현상에 대한 이산요소법을 이용한 수치해석적 연구 (A Numerical Analysis for the Washboarding Phenomenon on the Top Surface of Fine Powders Using the Discrete Element Method)

  • 이승준;박준영
    • 한국기계가공학회지
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    • 제19권4호
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    • pp.93-98
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    • 2020
  • Washboarding is a phenomenon in which a wavy shape occurs periodically and naturally on an unpaved road made of soil or gravel. This phenomenon causes high-frequency vibration of the traffic traveling on the road because of the height difference of the wave pattern, which may lead to vehicle failure. Consequently, associated research is needed concerning vehicle safety. Therefore, in this study, a numerical simulation was conducted using the discrete element method, which is often used for powder simulation. In contrast to previous studies, the results of this study demonstrate that washboarding can occur even in an environment of 1.5 m/s or less. However, the amount of washboarding is minimal. The study revealed that washboarding develops over time, such that sufficient development time is required before measurements are taken.