• 제목/요약/키워드: factory management

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4차 산업혁명시대의 스마트 팩토리 구축을 위한 품질전략 (Quality Strategy for Building a Smart Factory in the Fourth Industrial Revolution)

  • 정혜란;배경한;이민구;권혁무;홍성훈
    • 품질경영학회지
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    • 제48권1호
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    • pp.87-105
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    • 2020
  • Purpose: This paper aims to propose a practical strategy for smart factories and a step-by-step quality strategy according to the maturity of smart factory construction. Methods: The characteristics, compositional requirements, and diagnosis system are examined for smart factories through theoretical considerations. Several cases of implementing smart factory are studied considering the company maturity level from the aspect of the smartness concept. And specific quality techniques and innovation activities are carefully reviewed. Results: The maturity level of smart factory was classified into five phases: 1) ICT non-application, 2) basic, 3) intermediate 1, 4) intermediate 2, 5) advanced level. A five-step quality strategy was established on the basis of case studies; identify, measure, analyze, optimize, and customize. Some quality techniques are introduced for step-by-step implementation of quality strategies. Conclusion: To build a successful smart factory, it is necessary to establish a quality strategy that suits the culture and size of the company. The quality management strategy proposed in this paper is expected to contribute to the establishment of appropriate strategies for the size and purpose of the company.

제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템 (The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing)

  • 최상수;현정호;장용;이범기;박양호;강형석;전찬모;정진우;노상도
    • 한국CDE학회논문집
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    • 제19권2호
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    • pp.138-147
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    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

스마트팩토리 구축전략과 중소.중견 제조기업의 적용 방안 (Strategies of smart factory building and Application of small & medium-sized manufacturing enterprises)

  • 박종식;강경식
    • 대한안전경영과학회지
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    • 제19권1호
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    • pp.227-236
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    • 2017
  • Smart Manufacturing Factory is a paradigm of the future lead to the fourth industrial revolution that led Germany and the United States. Now the automation of the production facility and won a certain degree, and through the process of integrating the entire process, including planning, design, distribution of information and communication technology products in emerging as a core competitiveness of the national economy. In particular, the company accelerated the smart factory building in order to improve the manufacturing industry, cost savings and productivity simply to incorporate internet of things(IoT),Robot, artificial intelligence, big data technology as a factory automation level of sophistication of the system and out to progress to the level that replaces human labor have. In this we should look at the trend of promoting domestic and foreign factories want to present these smart strategies for Korea.

중소기업을 위한 스마트공장 도입 준비도 진단 체계 개발 및 적용사례연구 (Developing a Framework for Assessing Smart Factory Readiness of SMEs and Case Study)

  • 조지훈;신완선
    • 품질경영학회지
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    • 제47권1호
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    • pp.1-15
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    • 2019
  • Purpose: The purpose of this study is to support SMEs' introduction of smart factories during the $4^{th}$ Industrial Revolution era. Through this study, we developed the readiness assessment framework for SMEs. This study draws practical implications for improving the readiness of SMEs to introduce smart factories. Methods: Readiness Assessment Framework Design method, Case Studies Analysis Results: This study identified SMEs suitable for smart factories and identified key issues for nonconforming companies. And the diagnostic framework has been determined whether it works in a real-life SME environment. Conclusion: In order to succeed in the smart factory deployment, readiness assessment for SMEs should be performed as necessary. Prior to the introduction of smart factories, quality innovation activities should be carried out according to factory level.

MFD 2019를 활용한 모듈러 유닛의 공장생산 관리 (Factory Production Management of Modular Units Using MFD 2019)

  • 이두용;남성훈;이재섭;정담이;김경래;조봉호
    • 대한건축학회논문집:구조계
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    • 제35권6호
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    • pp.139-146
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    • 2019
  • The modular building system is a type of prefabricated construction method, and is an industrialized building system that transports, assembles, and completes a three-dimensional module manufactured in a factory to the site. The economics of a modular building system where 50 to 80% of the entire process takes place in a modular factory is dominated by productivity of the factory manufacturing process. Since the building of the module is finished by the combination of unit parts produced by each material, it is necessary to manage the process in each module unit. However, currently marketed process control programs do not reflect the features of these modular methods. In this paper, we introduce Modular Factory Design software(MFD 2019) that can make modular unit production plan which reflects production base(modular factory) and production target(application and number of modular units). In order to verify software compatibility and reliability, two production plans with different production methods were formulated and simulated.

Effects of Smart Factory Quality Characteristics and Dynamic Capabilities on Business Performance: Mediating Effect of Recognition Response

  • CHO, Ik-Jun;KIM, Jin-Kwon;YANG, Hoe-Chang;AHN, Tony-DongHui
    • 산경연구논집
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    • 제11권12호
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    • pp.17-28
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    • 2020
  • Purpose: The purpose of this study is to confirm the strategic direction of the firm regarding the capabilities of the organization and its employees in order to increase the utilization and business performance of employees by that introduce smart factories in the domestic manufacturing industry. Research design, data, and methodology: This study derived a structured research model to confirm the mediating effect of recognition responses between the quality characteristics of smart factories and dynamic capabilities. For the analysis, a total of 143 valid questionnaires were used for 200 companies that introduced smart factories from domestic SME's. Results: Quality Characteristics of Smart Factory and Dynamic Capabilities had a statistically significant effect on Usefulness. Recognition Response had a statistically mediating on the relationship between quality characteristics of smart factory and business performance. Recognition Response had a statistically significant effect on business performance. Conclusions: It suggests that firms introducing smart factory reflect them in their empowerment strategic because the recognition responses of its employees differ according to the quality characteristics and dynamic capabilities of smart factories. It also means that the information derived from the smart factory system is useful and effective to business performance and employees.

근거이론에 의한 스마트공장 표준 및 인증제도 도입 필요성 (The necessity of Smart Factory's Standards and Certification System Based on Grounded theory)

  • 신종창;김경일
    • 융합정보논문지
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    • 제8권2호
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    • pp.203-208
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    • 2018
  • 본 연구는 스마트공장의 도입과 운영에 관련된 제조 현장의 요구 사항과 전문적인 컨설턴트와의 인터뷰를 통해서 자료 수집 및 조사가 이루어졌다. 연구 목적 달성을 위하여 스마트공장에 관한 표준 체계 마련 및 인증제도에 대한 인식을 조사를 위해 질적 연구방법론 중 근거이론 방법론으로 진행 하였다. 연구 결과는 스마트공장을 성공적으로 도입하고 추진하기 위해서 제조 프로세스의 관리 체계를 새롭게 하고 객관적인 기업 경영에 대한 평가 도구가 필요한 것으로 조사 되었다. 아직 스마트공장 인증제도에 관해서는 논의해야 할 문제가 많다. 스마트공장 구축을 위해서는 먼저 기업의 인프라 부실에 대한 현실적인 문제가 해결 되어야 하며, 인증제도 추진 과정에서 일어날 부작용 등이 방해요소가 될 것으로 예상이 된다. 인증제도가 성공적으로 도입되기 위해서는 인증 조직에 대한 체계 정비, 관련법 개정, 정부 주도의 시범사업운영, 전문가의 양성, 인센티브 정책 마련이 선결되어야 한다는 결론을 도출하였다.

인더스트리 4.0시대의 스마트 팩토리 성공 사례 분석: 국내 대·중·소기업을 대상으로 (Analysis on Success Cases of Smart Factory in Korea: Leveraging from Large, Medium, and Small Size Enterprises)

  • 박종필
    • 디지털융복합연구
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    • 제15권5호
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    • pp.107-115
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    • 2017
  • 최근 스마트 팩토리에 대한 관심이 크게 증가하고 있다. 그러나, 이러한 높은 관심에도 불구하고 정작 어떻게 스마트 팩토리를 구축해야 하는지에 대한 구체적인 가이드라인이 없는 실정이다. 또한 기존의 사례들은 주로 독일을 중심으로한 해외 사례로서 국내에 그대로 적용하기에는 다소의 괴리감이 존재한다. 또한 스마트 팩토리는 기업의 규모와 성격에 따라 구축방식이 상이할 수 있다. 이러한 상황에서 본 연구는 국내 대 중 소기업들을 대상으로 스마트 팩토리 성공구축 사례들을 분석 하였다. 사례분석 결과, 대기업의 경우 일부공장을 대상으로 시범적으로 스마트팩토리를 구축한 후 성공적으로 평가될 시 전체공장으로 확대시키는 전략이 효과적이다. 중소기업의 경우, 낮은 수준의 스마트팩토리 구축레벨에서 높은 수준의 구축레벨로 업그레이드하는 것이 효과적이다. 말하자면 본 연구에서 실시한 스마트 팩토리 성공사례 분석을 통해, 기업들에게 성공적 구축을 위한 실제적인 가이드라인을 제공하고자 한다. 아울러, 본 연구를 통해 제시된 구축전략들은 향후 스마트 팩토리 구축을 고려하고 있는 기업과 정부에게 중요한 함의를 제시하고자 한다.

금융 프로덕트팩토리를 위한 복합상품 설계시스템의 개발 (A Hybrid Product Design System for Financial Product Factory)

  • 이성하;주정은;최성철;구상회
    • 지능정보연구
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    • 제10권2호
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    • pp.39-51
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    • 2004
  • 프로덕트팩토리는 온라인 고객을 위한 실시간 금융상품 설계시스템을 의미한다. 복합상품이란 두개의 서로 다른 상품의 속성을 적절히 결합하여 설계한 새로운 상품을 의미한다. 복합상품프로덕트팩토리는 위 두 개념을 결합한 것으로서 두개의 서로 다른 상품을 비즈니스 규칙과 사용자의 요구에 근거하여 적절히 결합하여 새로운 복합상품을 설계하는 프로덕트팩토리를 의미한다. 금융 및 보험 산업에서 자동화된 프로덕트팩토리의 필요성에 대하여 많은 논의는 있었지만 현재까지 이렇다 할 연구 성과는 보이지 못하고 있는 실정이다. 본 연구에서 우리는 복합상품을 설계할 수 있는 프로덕트팩토리를 개발하였다. 복합상품을 설계하기 위해서는 상품의 구조화된 표현 방법이 필요하며, 이렇게 표현된 서로 다른 상품의 속성을 결합하여 복합상품의 속성을 정의 할 수 있는 속성결합방법이 필요하고, 또한 이들 속성의 결합방법을 제어하는 비즈니스 규칙을 표현하기 위한 방법이 필요하다. 본 연구에서 우리는 상품을 기술하는데 필요한 네 종류의 속성을 규명하였고, 이들 속성을 결합하기 위한 결합연산자를 개발하였으며, 또한 비즈니스 규칙을 표현하는 방법을 제시하였다. 또한, 본 연구의 효과를 검증하기 위하여 복합상품설계시스템을 구현하여 대출상품에 적용해 보았다.

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A Study on the Security Management System for Preventing Technology Leakage of Small and Medium Enterprises in Digital New Deal Environment

  • Kim, Sun-Jib
    • International Journal of Advanced Culture Technology
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    • 제9권4호
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    • pp.355-362
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    • 2021
  • Through the Korean version of the New Deal 2.0, manufacturing-oriented SMEs are facing a new environmental change called smart factory construction. In addition, SMEs are facing new security threats along with a contactless environment due to COVID-19. However, it is practically impossible to apply the previously researched and developed security management system to protect the core technology of manufacturing-oriented SMEs due to the lack of economic capacity of SMEs. Therefore, through research on security management systems suitable for SMEs, it is necessary to strengthen their business competitiveness and ensure sustainability through proactive responses to security threats faced by SMEs. The security management system presented in this study is a security management system to prevent technology leakage applicable to SMEs by deriving and reflecting the minimum security requirements in consideration of technology protection point of view, smart factory, and remote access in a non-contact environment. It is also designed in a modular form. The proposed security management system is standardized and can be selectively used by SMEs.