• Title/Summary/Keyword: factory management

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A study on Noise Generation and Awareness of the Fire Alarm Sound in the Factory (공장소음으로 인한 화재 경보음 인지 영향정도에 관한 연구)

  • Lee, Young-Sam
    • Journal of the Korea Safety Management & Science
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    • v.17 no.4
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    • pp.97-103
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    • 2015
  • The people who are in the noise factory are difficult to hear and recognize about fire and to evacuate quickly when a fire occurs. This study was conducted to analyze workplace's background noise of 31 factories in Incheon and to know the workplace noise level comparing to fire alarm sound level. The measured average noise level was 96.8dB(A). Noise level of measured result was exceeded as 6.8dB(A) comparing to NFSC (National Fire Safety Code) noise level of 90dB. NFPA suggests that when background noise exceeds 85dB or more than that, other methods should be considered to know alarm sound. Also fire alarm sound should exceed more than 15dB(A) comparing to background noise level. Therefore it was concluded that the design of the fire alarm systems should not be applied to the workplace without considering background noise and it needs to be improved with regulations and the systems.

A Study for Human-Error Prevention of Chemical Plant Safety Accident (Chemical 공장 안전사고에 Human-Error 방지에 대한 연구)

  • 윤용구;홍성만;박범
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.33-39
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    • 2004
  • The chemical factory deals with dangerous element and more advance, human-error analyzes and becomes effective research for the country and region, this paper analyes the form of work-miss on human-error according to a safety accident for domestic chemical factory from 1999-2002. It include the present contents and raise issues human knowledge, behavior, judgment, sensibility as an important counterplan that makes the safety solution of work miss. For the point of view of human knowledge, it takes color standard for works to be effective in work place. for behavior, the test has been for risk point of work place and infra worker movement, also the workers performed professional work as classify according to work. for judgement, the valuation sheet is reflected to minimize the human -error and the 3rd supervisor does a cross-check audit beforehand. For sensibility, it is applicable for human relations, information, communication by program to the consciousness and an attitude of worker-supervisor.

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A Case Study of Explosion Accident at MEK-PO Factory using Consequence Analysis (결과분석을 이용한 MEK-PO 제조공장의 폭발사고 사례연구)

  • 장서일;신석주;김태옥
    • Journal of the Korea Safety Management & Science
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    • v.4 no.1
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    • pp.49-56
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    • 2002
  • In this case study, results of the explosion accident at MEK-PO factory were analysed by using the consequence analysis of quantitative hazard assessment and the explosion energy, the burst pressure of vessel, and overpressures at the explosion center and at 300m distance from the explosion center were estimated, respectively. As a result, we found that a cause of accident was the runaway reaction of product(MEK-PO) because of the molecular expansion in vessel and that the possibility of the runaway reaction was classified the mechanical failure(the obstacle of refrigerator or the shutdown valve), design error, and operating error by lack of thermochemical knowledge. Also, the evasive action to prevent accident was suggested.

An Ergonomic Approach for Improving the Workplace of an Air-conditioner Factory (에어컨 공장의 인간공학적 개선에 관한 연구)

  • 정병용;이재득;양계령
    • Journal of the Korea Safety Management & Science
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    • v.5 no.3
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    • pp.99-106
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    • 2003
  • This study concerns with an ergonomic approach for improving the workplace of an air-conditioner factory. If work tasks and equipments do not include ergonomic principles in their design, workers may have exposure to undue physical stress, strain, and overexertion, including awkward postures, forceful exertions, repetitive motion, and heavy lifting. The purpose of this study is to improve the safety, comfort, and efficiency of the workplace. Adapting tasks, work stations, tools, and equipments to fit the worker can help reduce physical stress on a worker's body and enhance the effectiveness and efficiency of workplace.

Development of Real Time Production Planning & Control System for Plastic Extrusion Factories (플라스틱 사출공장용 실시간 생산계획 및 통제시스템 개발)

  • Baek, Jong-Kwan;Kim, Young-Ho;Kim, Sung-Shick
    • IE interfaces
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    • v.12 no.2
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    • pp.254-265
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    • 1999
  • This study presents a ready-to-use production planning and control (PP&C) system for the plastic extrusion industry of this country. From the view point of production management, the problems of the industry which are composed of small to midium size manufactures can be summarized as i) poor field data gathering ii) absence of systematic factory management. This study first attempts to devise a simple but useful field monitoring system. Then it presents a PP&C scheme that utilizes the special characteristics of plastic extrusion factory. Various algorithms for the scheme are devised. The resulting system is now realized and ready to implement.

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A Factory Automation S/W Design for Quality Control (품질관리(品質管理) 지원(支援)을 위한 공장자동화(工場自動化) S/W 설계(設計))

  • Kim, Man-Gi;Kim, Seong-Tae
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.44-54
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    • 1993
  • Factory Automation is being implemented rapidly in almost of industries. This new trend and technology have a great influence on even traditional quality control system, and make it be changed with new approaches and methodologies. In these environments, this study has brief review on automation and quality control system, gives checkpoints of the automation system design with the viewpoint of quality control. Also this study proposes a detail system configuration and specifications of each system conponent in the configuration. In the last, a brief implementation guideline for the automation system in the scope of information technology is also presented.

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A Study on Abnormal Data Processing Process of LSTM AE - With applying Data based Intelligent Factory

  • Youn-A Min
    • International Journal of Internet, Broadcasting and Communication
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    • v.15 no.2
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    • pp.240-247
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    • 2023
  • In this paper, effective data management in industrial sites such as intelligent factories using time series data was studied. For effective management of time series data, variables considering the significance of the data were used, and hyper parameters calculated through LSTM AE were applied. We propose an optimized modeling considering the importance of each data section, and through this, outlier data of time series data can be efficiently processed. In the case of applying data significance and applying hyper parameters to which the research in this paper was applied, it was confirmed that the error rate was measured at 5.4%/4.8%/3.3%, and the significance of each data section and the significance of applying hyper parameters to optimize modeling were confirmed.

A DEVELOPMENT OF RFID/USN-BASED INTELLIGENT EQUIPMENT FOR CONSTRUCTION SUPPLY CHAIN MANAGEMENT

  • Tae-Hong Shin;Su-Won Yoon;Sangyoon Chin;Soon-Wook Kwon;Yea-Sang Kim;Cheolho Choi
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.472-478
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    • 2009
  • The scopes of the supply chain management in construction projects has expanded from the field management focusing on field storage, transportation, and lifting to the whole supply chain from the materials to field. The expansion of the supply chain management can raise the possibilities of leaner production, which enables shortened lead time of the difficult-to-operate materials, and prevents the work interference or delay. However, the expanded management range requires more information and management than an existing management style currently used for factory production of iron frame, curtain wall, PC, etc. In addition, there are limitations that expand the existing management style into the new supply chain management in construction projects and therefore it is required to automate the existing management style in order to extend the management range. The objective of this study is to propose the process and equipment that can manage the supply chain of the materials which range from the factory production to the field storage based on RFID/USN techniques, introducing small-sized transportation equipment(intelligent pallet), the vehicle tool kit(intelligent trailer), and in-and-out management equipment(Gate Sensor) as a prototype to effectively develop the appliances for operating the proposed process, and present the application possibility of the appliances. The full paper will present then the test results that the proposed appliances for the supply chain management automatically transmit and receive the generated information between the appliances or the appliance and sever under various wireless network circumstances such as zigbee, wibro, Wi-Fi, and CDMA.

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A Study on the Development of Construction Production Rates System for Estimating Proper Construction Expenses of Off-Site Construction (OSC) Based PC Structure Factory-Built Assembly (OSC기반 PC구조 공장제작 적정 공사비 산정을 위한 품셈체계 개발 연구)

  • Lee, Jeongwook;Lee, Hansoo;Lee, Chiho;Noh, Hyunseok
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.6
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    • pp.89-100
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    • 2022
  • The development of the Construction Production Rates System for appropriate construction cost calculation has recently come to the fore as a means of invigorating OSC based PC structure which currently needs institutional frameworks. PC structure based construction expenses consist of the factory-built assembly, transportation and on-site installation. Recently, in the field of transportation and site installation, research on product structure development is being conducted, such as presenting the standard product calculation system reflecting the results of field survey for each subsidiary materials (Lee et al., 2021). On the other hand, there is no ongoing research on estimating construction expenses of Factory-built assembly. This study suggests Construction Production Rates System which can be used for PC subsidiary materials based Factory-built assembly cost estimations. For the research, work types for the construction procedures have been categorized, and the standard input manpower suitable for the corresponding work characteristics has been derived from analyzing the associated Construction Standard Production Rates for each work type. Also, as the research referred PC subsidiary materials (such as columns, beams, walls, and slab, as well as on-site installation) and the standard number of workforce based on work types, one can calculate direct labor cost, using what the research shows. In addition, it suggests that the size of individual subsidiary materials be the extra cost factor, by using the characteristics that productivity changes depending on the size(m3) of subsidiary materials. It is expected that the research can contribute to objectively verifying factory-built assembly cost through of PC structure, which currently relies on estimates.