• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2021.05a
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• pp.305-307
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• 2021

In this paper, we propose a study related to the development of a Digital-Twin platform using a smart factory based CPPS (Cyber Pysical Production System) using ICT (Information Communication Technology) technology. The platform developed through this study performs a 3D model simulation function in conjunction with P3R (Product, Process, Plant, Resource) including BOP (Bill of Process) management function from the preceding manufacturing process planning stage. In addition, we propose a digital twin platform that can predict production processes, equipment, layout, and production. The platform proposed through this paper proposes a feature that can manage the entire smart factory manufacturing process from the initial planning design stage to the manufacturing, production, operation, and maintenance stages.

• Journal of the Society of Disaster Information
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• v.20 no.1
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• pp.117-127
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• 2024

Purpose: The purpose is to conduct basic research to save energy and improve the safety of manufacturing plant infrastructure by comprehensively monitoring energy management, temperature, humidity, dust and gas, air quality, and machine operation status in small and medium-sized manufacturing plants. Method: To this end, energy-related data and environmental information were collected in real time through digital power meters and IoT sensors, and research was conducted to disseminate and respond to situations for energy saving through monitoring and analysis based on the collected information. Result: We presented an application plan that takes into account energy management, cost reduction, and safety improvement, which are key indicators of ESG management activities. Conclusion: This study utilized various sensor devices and related devices in a smart factory as a practical case study in a company. Based on the information collected through research, a basic system for energy saving and safety improvement was presented.

• Journal of the Korea Safety Management & Science
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• v.9 no.1
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• pp.197-211
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• 2007

The power of semiconductor, Korea is continuously constructing semiconductor production line for keeping a front-runner status. however, studies and data about potential risks in semiconductor factory are still short. If fire does not initially suppressed, the fire causes a great damage. To decrease fire risk factors, in addition to fire fighting safety equipment, more important thing is how to design and construct fire protection system. The current fire protection codes about semiconductor factory come under functional law, and this law is short of consideration about particularity of factory. The existing prescriptive fire codes depending on experience compose without evident engineering verifications, thus equipments which is created by the current prescriptive fire code may bring about a variety of problems. For example, the design under the current regulation can not cope with the excessive investments, low efficiencies, and the diversifying construction designs and be applied to the quick changes of new technologies. Ergo, an optimal design for fire protection is to equip fire protection arrangements with condition and environment of production field. Manufacturing factory of semiconductors is a windowless airtight space. And for cleanliness, there exists strong flow of cooperation. Therefore, there is a need for fire safety design that meets the characteristic of a clean room. Accordingly, we are to derive smoke flow according to cooperation process within a clean room and construction plan of an optimal sensor system. In this study, in order to confirm the performance of proposed smoke-exhaust equipment and suggest efficient smoke exhaust device when there is a fire of 1MW of methane in the clean room of company H, we have implemented fire simulation using fluid dynamics computation.

• Journal of the Korea Society of Computer and Information
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• v.16 no.2
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• pp.141-151
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• 2011

This paper suggests the Facility Management System for plant factory promising to be a core technology of the agriculture in the future. This system makes diagnoses that status from sensors or facilities in the factory for exact operation and monitors the internal environment with the control status in real-time. It is expected that we could operate a plant factory safely and effectively by using the system. The system consists of the data management module, the context provider module, the context interpreter module, the service provider module, the data storage and user interface. The system provide with the failure diagnosis service, the facility control service, and the high-reliability monitoring service via the interactions between above modules. The failure diagnosis service determines whether the sensors or facility devices are in failure or not, and informs the administrator of their conditions. The facility control service is activated in case if the facilities need to be managed during the diagnosis for failure or malfunction processes. The high-reliability monitoring service provides the administrator with verified data through the failure diagnosis service. Then we confirmed that the suggested system operates correctly through the system simulation.

• KIPS Transactions on Computer and Communication Systems
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• v.6 no.8
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• pp.343-352
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• 2017

IEC62541, known as OPC-UA, is a standard communication protocol for Smart Grid (SG) and Smart Factory application platform. It was accepted as an IEC standard (IEC62541) in 2011 by IEC TC57, and is extending range of application as collaborating with other standrads. The government's policies to popularize EVs ("Workplace Charging Challenge"), the number of Electric vehicle which try to be charging in the factory is expected to increase. In this situation, indiscreet and uncontrolled EV charging can lead to some problems, such as excess of the peak demand capacity. Therefore, EVs, which is charging in SFs, must be monitoring and controlling to avoid and reduce peak demand. However, the standards for EVs charging differ from the standards for SFs. In other words, to increase the ease of use for drivers, and reduce risk for enterprise, we have needs of study to develop the protocols or to provide interoperability, for EVs charging in SFs. This paper deals with a EV charging management platform installing in a smart factory. And this platform can be easily integrated as part of SF management software. The main goal of this paper is to implement EV management system based on IEC61851 and IEC62541.

• Journal of the Korea Safety Management & Science
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• v.6 no.2
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• pp.1-9
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• 2004

The chemical factory deals with dangerous element and more advance, human-error analyzes and becomes effective research for the country and region. This paper analysis the form of work-miss on human-error according to a safety accident for domestic chemical factory from 1999-2002. It include the present contents and raise issues human knowledge, behavior, judgment, sensibility as an important counter plan that makes the safety solution of work miss. For the point of view of human knowledge, it takes color standard for works to be effective in work place. For behavior, the test has been for risk Point of work place and infra worker movement, also the workers performed professional work as classify according to work. For judgement, the valuation sheet is reflected to minimize the human-error and the 3rd supervisor does a cross-check audit beforehand. For sensibility, it is applicable for human relations, information, communication by program to the consciousness and an attitude of worker-supervisor.

• Journal of Korean Society for Quality Management
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• v.9 no.2
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• pp.44-51
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• 1981

The briquet is made of the coal. The calorie of briquet is 4370 kcal/kg by the law. The combination of coal is important for the manufacturing of briquet. We must know that the Test and Estimation of Calorie is necessary to study. The factory does not make the briquet by the experiment now, but they have made it properly by the experience. We know that the theoritical value of calorie resembles to the practical value of calorie. I think the factory must make a briquet certainly by the experiment. It is a best method for men to prevent from the crisis of briquet gas.

• Journal of the Korean Operations Research and Management Science Society
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• v.18 no.1
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• pp.127-138
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• 1993

The Production Switching Heuristic (PSH) develope dby Mellichamp and Love (1978) has been suggested as a more realistic, practical and intuitively appealing approach to aggregate production planning (APP). In this researh, PSH has been modified to present a more sophisticated open grid search procedure for solving the APP problem. The effectiveness of this approach has been demonstrated by determining a better near-optimala solution to the classic paint factory problem. The performance of the modified production switching heuristic is then compared in the context of the paint factory problem with results obtained by other prominent APP models including LDR, PPP, and PSH to conclude that the modified PSH offers a better minimum cost solution than the original PSH model.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.9
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• pp.2297-2311
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• 1994

This paper presents the study on the development of a DNC, system IPIS(Interactive Plant Information System)/DNC, which can manage NC machines and robots as a distributed control method in the machine. processing factory. The IPIS/DNC system is composed of a host computer, satellites and NC machines. A set of software modules are developed on the host computer and the satellites separately. By modularizing each functions of the IPIS/DNC system and using multi-taking method, the functions such as NC program management, NC program distribution, and shop monitoring can be performed on the host computer, and the functions such as NC program transfer to the NC machines, and NC program editing can be performed on the satellites. A Relational database which is linked with job scheduling system is used for IPIS/DNC system.

• Journal of Korean Society for Quality Management
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• v.19 no.1
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• pp.141-150
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• 1991

This paper is aimed to construct a CIM(Computer Intergrated Manufacturing) model through optimal flexible manufacturing systems for factory automation in order to provide higher productivity. This paper provides a ease through an analytical method to construct flexible manufacturing systems for factory automation. The contents of this paper include forecasting of demands which analyze variation of demand using Winter's model, line balancing utilizing Lanked Positional Weight Method, and a case analysis through simulation by Monte Carlor Method. The result shows the manpower and net present value of investment have decreased 42% and 19.6%, respectively, and yearly net profit has increased 30%.