• Title/Summary/Keyword: extrusion processing

Search Result 334, Processing Time 0.022 seconds

Fabrication of Semi-solid Materials and Components forming Processes (반용융재료의 제조 및 부품성형공정)

  • Kang, Chung-Gil
    • Transactions of Materials Processing
    • /
    • v.3 no.1
    • /
    • pp.3-17
    • /
    • 1994
  • The semi-solid metal forming for vigorously agitated semi-solid alloys has been widely studied over the last decade. Metal forming processes are now being developed using alloys in the semi-solid state, among them are rolling, forging, extrusion, and die casting. Some of these are now employed commercially to produce a components and are also used to fabricate metal matrix composites. The semi-solid materials can be processed either directly during solidification and for this purpose mechanical stirring was demonstrated to produce a highly solidification. This paper is concerned with the influence of processing parameters on limitations of semi-solid forming.

  • PDF

Effects of Some Factors on the Preparation of Spherical Particles by Extrusion-spheronization Processing. I (압출-구형화 공정에 의한 구형과립제조의 제형향인자 검토 (제1보))

  • 이강춘;민신홍;이상의;김용배;이철우
    • YAKHAK HOEJI
    • /
    • v.18 no.4
    • /
    • pp.236-242
    • /
    • 1974
  • Extrusion-spheronization processing combination was used to produce spherical granules with experimental formulations which contain microcrystalline cellulose as a diluent. The produced granules were compared on the basis of the following physical properties ; (a) bulk density, (e) porosity, (f) friabillity and (g) dissolution rate. With the specific experimental formulations used in this study, the increased plate rotational speeds of Marumerizer (400-1200rpm) produced continually more spherical material and also the obtained data indicated that the particle size distribution and dissolution rate depend upon the amount of microcrystalline cellulose used. As a result, the spherical granule preparation with microcrystalline cellulose has good properties in flow rate, packing propertyu and friability and offers a suitable method of granule preparation in pharmaceutical industry.

  • PDF

Properties of Dangmyuns Using Different Starches and Freeze Dried Dangmyuns (몇가지 전분으로 만든 당면과 동결건조 당면의 특성)

  • Lee, Young-Chul;Oh, Se-Wook;Han, Seung-Bae;Han, Sun-Dong;Kang, Nam-Kil
    • Korean Journal of Food Science and Technology
    • /
    • v.34 no.1
    • /
    • pp.24-29
    • /
    • 2002
  • The study was performed to investigate the degrees of gelatinization at various processing steps during the preparation of Dangmyuns using sweet potato, potato, corn and tapioca starches, and also determined the rehydration of the freeze dried sweet potato Dangmyun. The degrees of gelatinization after extrusion cooking showed higher value than other processing steps. The degrees of gelatinization after extrusion cooking were 63.5% in sweet potato, 80.0% in potato, 82.3% in corn, and 86.5% in tapioca Dangmyuns. The degree of gelatinization in Dangmyuns after extrusion cooking step decreased as the processing steps, such as cold storage, freezing, thawing, and sun drying, progressed. L values of color in Dangmyuns decreased in the order of corn>tapioca>potato>sweet potato Dangmyuns. The cooking loss decreased in the order of tapioca>corn>potato>sweet potato Dangmyuns. The percentage of weight gain was the highest in sweet potato Dangmyun followed by corn, potato, and tapioca Dangmyuns. The water absorption rate constant was the highest in sweet potato Dangmyun followed by corn, potato, and tapioca Dangmyuns. In the rehydration of freeze dried Dangmyuns, freeze dried sweet potato Dangmyun showed better than the others. An increase from 60% to 70% of the added amount of water in the mixing step resulted in an increase of the degrees of gelatinization after extrusion cooking from $63.4{\sim}70.7%$ to $73.8{\sim}75.0%$. An increase of the added water in the mixing step and a decrease of diameter in the extrusion cooking step slightly improved the rehydration in the boiled water of freeze dried sweet potato Dangmyun.

Effects of Barely Processings on the Reduction of Deoxynivalenol (보리 가공에 의한 Deoxynivalenol의 감소 효과)

  • Pei, Shi-Chun;Lee, Won-Jong;Ryu, Gi-Hyung;Chung, Duck-Hwa
    • Journal of Food Hygiene and Safety
    • /
    • v.19 no.3
    • /
    • pp.119-125
    • /
    • 2004
  • This study examined the effects of pearling, simple heating, baking and extrusion in processing of barley contaminated with deoxynivalenol (DON) on the reduction or destruction of DON. The DON contamination level of barley used in the experiment was 2.08 ppm. The DON-forming strain isolated from the barley was Fusarium graminearum, and the DON formation potential of which was 6.3 ppm on the average in Czapek-Dox broth medium. The DON removal efficiency of pearling was 56.5%, simple heating 3.8-32.7%, extrusion 53-59%, and baking 10.4%. As a large quantity of DON still remains after processing, it tis necessary to develop a new method of removing DON comletely.

Development and Performance Improvement of old Aluminum Extruder Remanufacturing Technology (노후된 알루미늄 압출기의 재제조 기술 개발 및 성능 개선)

  • Sang-Min Yoon;Hang-Chul Jung;Man-Seek Kong
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.26 no.1
    • /
    • pp.95-103
    • /
    • 2023
  • The domestic remanufacturing industry is concentrated in auto parts, so it is necessary to expand into various industries. In the domestic aluminum industry, the extrusion process accounts for more than 40% of the total, but the old and management of the extrusion equipment is not done properly. In particular, the extruder has a structure in which equipment is not replaced until major parts are damaged or worn, so there are problems such as lower process precision, productivity and production efficiency compared to new equipment, and high maintenance costs. In this study, the old extruder was remanufactured for major high-risk parts through Failure Mode and Effect Analysis(FMEA), and the process level and performance of the extruder were evaluated before and after remanufacturing. Compared to the existing extruder, the standard deviation of the remanufacture extruder was reduced by 93.5%, 57.9%, and 70.0%, respectively, in major process control items such as container temperature, billet temperature, and ram speed, keeping performance constant. In addition, it was possible to produce products with complex shapes that could not be produced before due to problems such as dimensional deviation within tolerances. In this study, remanufacturing guidelines were presented by analyzing the effect of failure modes of the old extruder, and the performance improvement of the extruder was confirmed.

Development of Hybrid-FDM Process Using Automatic Tool Changer for Multi-Material Production and Post-Processing (자동공구교환장치를 이용한 융합 FDM 공정 및 장치개발에 관한 연구)

  • Choi, Sung Min;Jian, Xiao;Park, In Baek;Lee, Seok Hee
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.33 no.3
    • /
    • pp.235-242
    • /
    • 2016
  • The purpose of this study is an attempt to improve the functionality of a conventional Fused Deposition Modeling (FDM) process using the Automatic Tool Changer (ATC) to perform multimaterial production and post-processing. Hybrid-FDM means a fusion of an Additive Manufacturing process and grinding process using the ATC system. In order to enhance the potentiality of production capacity for multi-material fabrication and surface roughness improvement, two extrusion tools and one grinding tool system are suggested. A pneumatic chuck is attached on a moving platform in the XY axes plane and an extrusion head and grinding head are placed in a docking station, allowing for a quick changeover with each other. Therefore, the manufacturing lead time can be reduced efficiently for the fabrication of a product.

Inhomogeneous Deformation Between Construction Materials in the Cu/Al and Fe/Al Co-extrusion Processes (Cu/Al 및 Fe/Al 층상복합재료 압출공정에서 구성재료의 불균일 변형)

  • Seo, J.M.;Noh, J.H.;Min, K.H.;Hwang, B.B.;Ham, K.C.;Jang, D.H.
    • Transactions of Materials Processing
    • /
    • v.16 no.7
    • /
    • pp.530-537
    • /
    • 2007
  • This paper is concerned with the analysis of plastic deformation of bimetal co-extrusion process. Two sets of material combination have been adopted for analysis, i.e. combinations of Cu/Al and Fe/Al. In the first set of material combination, the selected materials are AA 1100 aluminum alloy as hard material and CDA 110 as soft one. This type of material selection is to examine the effect of hard core and soft sleeve and vice versa on the deformation pattern in terms of plastic zone and velocity discontinuity along the contact surface between construction materials. Four different cases of co-extrusion process in terms of material combination and interference bonding were simulated to investigate the effect of material arrangement between core and sleeve, and of bonding on the plastic zones and velocity discontinuity. In the other set of material combination, model materials used as core and sleeve were AA 1100 and AISI 1010, which are relatively soft and hard, respectively. Process parameters except diameter ratio of core to sleeve material such as semi-die angle, reduction in area in global sense and die comer radius have been set constant throughout the simulation to concentrate our effort on the analysis of influence of diameter ratio on deformation behavior such as deformation zone, surface expansion, exit velocity discontinuity between composite materials, and extrusion forces.

Physiochemical Characteristics of Extruded Angelica gigas Nakai Depending on the Extrusion Processing Parameter (압출성형 공정에 따른 참당귀 추출물의 이화화적 특성)

  • Lee, Hee Jung;Jeong, Heon Sang;Park, Chun Geon;Lee, Jeong Hoon;Park, Chung Berm;Kim, Chong Tai;Choi, Ae Jin
    • Korean Journal of Medicinal Crop Science
    • /
    • v.22 no.5
    • /
    • pp.349-362
    • /
    • 2014
  • This study was designed to maximize extract yields of functional components in Angelica gigas Nakai by extrusion process. In addition, the optimizing condition of the extrusion process was established to increase the extraction of the functional components in A. gigas. The total polyphenol was increased by 40% compared to a control. And the optimizing condition was that the screw speed was 62.76 rpm, the amount of A. gigas powder was 34.79 kg/h, and the amount of water was 4.44 kg/h. The result of antioxidant activities of A. gigas extrusion, the inhibition of oxidization had the effect of 10.29 ~ 14.59% compared to a control. The content of decursin and decursinol angelate, which were index components, was 6.37%; it was increased by 16.64% compared to a control (5.31%) and showed a significantly difference (p < 0.05). And the optimizing condition was the screw speed 93.71 rpm, the amount of A. gigas powder was 28.67 kg/h, and the amount of water was 9.9 kg/h.