• Title/Summary/Keyword: expansion stress

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Coating of two kinds of bioactive glass on Ti6Al4V alloy (Ti6Al4V 합금에 두 종류의 생체활성화 유리 코팅)

  • Kang, Eun-Tae;Lee, Nam-Young;Choi, Hyun-Bin
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.5
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    • pp.206-210
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    • 2018
  • Two kinds of bioactive glass were coated on the Ti6Al4V alloy by the enameling technique. In order to reduce the thermal stress due to the difference in expansion coefficient with the alloy with the secondary coating forming hydroxyapatite, the difference in expansion coefficient between the alloy and the two glasses was adjusted at $2{\times}10^{-6}/^{\circ}C$ intervals. FE-SEM and EDS analysis showed that good adhesion was formed between the Ti6Al4V alloy and the primary coating by diffusion bonding. After immersion in SBF solution, it was confirmed from FT-IR that hydroxycarbonate apatite formed in the secondary coating was not different from bulk bioactive glass.

Coupled Nonlinear Finite Element-Boundary Element Analysis of Nuclear Waste Storage Structures Considering Infinite Boundaries (비선형 유한요소-경계요소 조합에 의한 핵폐기구조체의 무한영역해석)

  • 김문겸;허택녕
    • Computational Structural Engineering
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    • v.6 no.4
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    • pp.89-98
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    • 1993
  • As the construction of nuclear power plants are increased, nuclear wastes disposal has been faced as a serious problem. If nuclear wastes are to be buried in the underground stratum, thermo-mechanical behavior of stratum must be analyzed, because high temperature distribution has a significant effect on tunnel and surrounding stratum. In this study, in order to analyze the structural behavior of the underground which is subject to concentrated heat sources, a coupling method of nonlinear finite elements and linear boundary elements is proposed. The nonlinear finite elements (NFE) are applied in the vicinity of nuclear depository where thermo-mechanical stress is concentrated. The boundary elements are also used in infinite domain where linear behavior is expected. Using the similar method as for the problem in mechanical field, the coupled nonlinear finite element-boundary element (NFEBE) is developed. It is found that NFEBE method is more efficient than NFE which considers nonlinearity in the whole domain for the nuclear wastes depository that is expected to exhibit local nonlinearity behavior. The effect of coefficients of the rock mass such as Poisson's ratio, elastic modulus, thermal diffusivity and thermal expansion coefficient is investigated through the developed method. As a result, it is revealed that the displacements around tunnel are largely dependent on the thermal expansion coefficients.

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Study on Stokes Flow Past Circular Cylinder in Two-Dimensional Channel (2차원 채널 내의 원형실린더를 지나는 스톡스 유동에 대한 연구)

  • Yoon, Seok-Hyun;Jeong, Jae-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.10
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    • pp.895-900
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    • 2013
  • A two-dimensional Stokes flow past a circular cylinder in a channel is analyzed. The circular cylinder is located at the center of the channel, and a plane Poiseuille flow exists upstream and downstream far from the circular cylinder. The Stokes approximation is used, and the flow is investigated analytically by using the eigenfunction expansion and the least square methods. From the analysis, the stream function and pressure distribution are obtained, and the pressure and shear stress distributions on the circular cylinder and channel wall are calculated. The additional pressure drop induced by the circular cylinder and the force exerted on it are calculated as functions of the length of the radius of the circular cylinder. For a typical length of the radius of the circular cylinder, the streamline pattern and pressure distribution are shown.

Study of Stokes Flow Past a Vertical Plate in a Two-Dimensional Channel (2차원 채널 내의 수직 평판을 지나는 스톡스 유동에 대한 연구)

  • Yoon, Seok-Hyun;Jeong, Jae-Tack
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.6
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    • pp.609-615
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    • 2011
  • A two-dimensional Stokes flow past a vertical plate in a channel is analyzed. The vertical plate is located at the center of the channel, and plane Poiseuille flow exists far upstream and downstream of the vertical plate. The Stokes approximation is used, and the flow is investigated analytically using the method of eigenfunction expansion and the point collocation method. From the analysis, the stream function and pressure distribution are obtained, and the pressure and shear stress distributions on the plate and channel wall are calculated. The additional pressure drop induced by the vertical plate and the force exerted on it are calculated as functions of the length of the vertical plate. For a typical length of the vertical plate, the streamline pattern and pressure distribution are shown. In addition, numerical analysis of laminar flow with a small Reynolds number is carried out to analyze the effect of a small Reynolds number on the flow pattern.

Characterization of thermally driven polysilicon micro actuator (폴리실리콘 마이크로 액츄에이터의 열구동 특성분석)

  • Lee, Chang-Seung;Lee, Jae-Youl;Chung, Hoi-Hwan;Lee, Jong-Hyun;Yoo, Hyung-Joun
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.2004-2006
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    • 1996
  • A thermally driven polysilicon micro actuator has been fabricated using surface micromachining techniques. It consists of P-doped polysilicon as a structural layer and TEOS (tetracthylorthosilicate) as a sacrificial layer. The polysilicon was annealed for the relaxation of residual stress which is the main cause to its deformation such as bending and buckling. And the newly developed HF VPE (vapor phase etching) process was also used as an effective release method for the elimination of sacrificial TEOS layer. The thickneas of polysilicon is $2{\mu}m$ and the lengths of active and passive polysilicon cantilevers are $500{\mu}m$ and $260{\mu}m$, respectively. The actuation is incurred by die thermal expansion due to the current flow in the active polysilicon cantilever, which motion is amplified by lever mechanism. The moving distance of polysilicon micro actuator was experimentally conformed as large as $21{\mu}m$ at the input voltage level of 10V and 50Hz square wave. The actuating characteristics are investigated by simulating the phenomena of heat transfer and thermal expansion in the polysilicon layer. The displacement of actuator is analyzed to be proportional to the square of input voltage. These micro actuator technology can be utilized for the fabrication of MEMS (microelectromechanical system) such as micro relay, which requires large displacement or contact force but relatively slow response.

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A NUMERICAL STUDY ON THE COATING THICKNESS IN CONTINUOUS HOT-DIP GALVANIZING (연속 아연 도금 두께에 관한 수치 해석적 연구)

  • Lee, Dong-Won;Shin, Seung-Young;Cho, Tae-Seok;Kwon, Young-Doo;Kwon, Soon-Bum
    • Journal of computational fluids engineering
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    • v.14 no.1
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    • pp.1-8
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    • 2009
  • To control the coating thickness of zinc in the process of continuous hot-dip galvanizing, it is known from early days that the gas wiping through an air knife system is the most effective because of the obtainable of uniformity of coating thickness, possibility of thin coating, working ability in high speed and simplicity of control. But, the gas wiping using in the galvanizing process brings about a problem of splashing from the strip edge for a certain high speed of coating. Also, it is known that the problem of splashing directly depends upon the galvanizing speed and nozzle stagnation pressure. In theses connections, in the present study, we proposed two kinds of air knife systems having the same expansion rate of nozzle, and the jet structures and coating thicknesses from a conventional and new proposed nozzles are compared. In numerical analysis, the governing equations consisted of two-dimensional time dependent Navier-Stokes equations, standard k-e turbulence model to solve turbulence stress and so on are employed. As a result, it is found that it had better to use the constant rate nozzle from the point view of the energy saving to obtain the same coating thickness. Also, to enhance the cutting ability at the strip, it is advisable to use an air knife with the constant expansion rate nozzle.

Micromechanical Properties in Elastically Inhomogeneous Materials (Part II : Elastic Moduli and Thermal Expansion Coefficients) (탄성 불균질 재료의 미시역학거동 (Part II : 탄성계수 및 열팽창계수))

  • Gang, Chang-Seok;Hong, Seong-Gil;Wakashima, Kenji
    • Korean Journal of Materials Research
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    • v.11 no.5
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    • pp.372-377
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    • 2001
  • A theory developed in Part I has been applied to calculate effective elastic and thermoelastic moduli of particle-strengthened, unidirectionally fiber-reinforced, and layered composites. For the unidirectional fiber composites the effect of fiber aspect ratio is taken into account. The analytical solutions obtained to the effective elastic moduli are compared with some of existing expressions and the following results are found. The effective bulk and shear moduli of the particle strengthened composites coincide with Korner's expressions, which correspond with the lower bounds of Hanshin and Shtrikman. The same expressions as the lower bounds of Hill and Hanshin are obtained for five independent moduli of the aligned continuous fiber composites, four of which coincide with Hanshin and Rosen's exact solutions for 'composite cylinder assemblage'.

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Evaluation of Mechanical Performance of Membrane Type Secondary Barrier Anisotropic Composites depending on Fiber Direction (멤브레인 형 2차 방벽 이방성 복합재료의 섬유방향에 따른 기계적 성능 평가)

  • Jeong, Yeon-Jae;Kim, Jeong-Dae;Hwang, Byeong-Kwan;Kim, Hee-Tae;Oh, Hoon-Gyu;Kim, Yong-Tai;Park, Seong-Bo;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.3
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    • pp.168-174
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    • 2020
  • Recently, the size of Liquified Natural Gas (LNG) carriers has been increasing, in turn increasing the load generated during operation. To handle this load, the thickness of LNG Cargo Containment Systems (CCSs) should be increased. Despite increasing the thickness of LNG CCSs, a secondary barrier is still used in conventional thickness. Therefore, the mechanical performance of the existing secondary barrier should be verified. In this study, tensile test of the secondary barrier was performed to evaluate mechanical properties under several low- and cryogenic-temperature conditions considering LNG environment, and in each fiber direction considering that the secondary barrier is composed of anisotropic composite materials depending on the glass fibers. Additionally, the coefficient of thermal expansion was measured by considering the degradation of the mechanical properties of the secondary barrier caused by the generated thermal stress during periodical unloading. As a result, the mechanical performance of secondary barrier in the Machine Direction (MD) was generally found to be superior than that in the Transverse Direction (TD) owing to the warp interlock structure of the glass fibers.

FLIP CHIP ON ORGANIC BOARD TECHNOLOGY USING MODIFIED ANISOTROPIC CONDUCTIVE FILMS AND ELECTROLESS NICKEL/GOLD BUMP

  • Yim, Myung-Jin;Jeon, Young-Doo;Paik, Kyung-Wook
    • Journal of the Microelectronics and Packaging Society
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    • v.6 no.2
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    • pp.13-21
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    • 1999
  • Flip chip assembly directly on organic boards offers miniaturization of package size as well as reduction in interconnection distances resulting in a high performance and cost-competitive Packaging method. This paper describes the investigation of alternative low cost flip-chip mounting processes using electroless Ni/Au bump and anisotropic conductive adhesives/films as an interconnection material on organic boards such as FR-4. As bumps for flip chip, electroless Ni/Au plating was performed and characterized in mechanical and metallurgical point of view. Effect of annealing on Ni bump characteristics informed that the formation of crystalline nickel with $Ni_3$P precipitation above $300^{\circ}C$ causes an increase of hardness and an increase of the intrinsic stress resulting in a reliability limitation. As an interconnection material, modified ACFs composed of nickel conductive fillers for electrical conductor and non-conductive inorganic fillers for modification of film properties such as coefficient of thermal expansion(CTE) and tensile strength were formulated for improved electrical and mechanical properties of ACF interconnection. The thermal fatigue life of ACA/F flip chip on organic board limited by the thermal expansion mismatch between the chip and the board could be increased by a modified ACA/F. Three ACF materials with different CTE values were prepared and bonded between Si chip and FR-4 board for the thermal strain measurement using moire interferometry. The thermal strain of ACF interconnection layer induced by temperature excursion of $80^{\circ}C$ was decreased with decreasing CTEs of ACF materials.

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Multi-scale Process-structural Analysis Considering the Stochastic Distribution of Material Properties in the Microstructure (미소 구조 물성의 확률적 분포를 고려한 하이브리드 성형 공정 연계 멀티스케일 구조 해석)

  • Jang, Kyung Suk;Kim, Tae Ri;Kim, Jeong Hwan;Yun, Gun Jin
    • Composites Research
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    • v.35 no.3
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    • pp.188-195
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    • 2022
  • This paper proposes a multiscale process-structural analysis methodology and applies to a battery housing part made of the short fiber-reinforced and fabric-reinforced composite layers. In particular, uncertainties of the material properties within the microscale representative volume element (RVE) were considered. The random spatial distribution of matrix properties in the microscale RVE was realized by the Karhunen-Loeve Expansion (KLE) method. Then, effective properties of the RVE reflecting on spatially varying matrix properties were obtained by the computational homogenization and mapped to a macroscale FE (finite element) model. Morever, through the hybrid process simulation, a FE (finite element) model mapping residual stress and fiber orientation from compression molding simulation is combined with one mapping fiber orientation from the draping process simulation. The proposed method is expected to rigorously evaluate the design requirements of the battery housing part and composite materials having various material configurations.