• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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• pp.58.1-58.1
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• 2010

In solar cell module manufacturing, single solar cells has to be joined electrically to strings. Copper stripes coated with tin-silver-copper alloy are joined on screen printed silver of solar cells which is called busbar. The bus bar collects the electrons generated in solar cell and it is connected to the next cell in the conventional module manufacturing by a metal stringer using conventional hot air or infrared lamp soldering systems. For thin solar cells, both soldering methods have disadvantages, which heats up the whole cell to high temperatures. Because of the different thermal expansion coefficient, mechanical stresses are induced in the solar cell. Recently, the trend of solar cell is toward thinner thickness below 180um and thus the risk of breakage of solar cells is increasing. This has led to the demand for new joining processes with high productivity and reduced error rates. In our project, we have developed a new method to solder solar cells with a laser heating source. The soldering process using diode laser with wavelength of 980nm was examined. The diode laser used has a maximum power of 60W and a scanner system is used to solder dimension of 6" solar cell and the beam travel speed is optimized. For clamping copper stripe to solar cell, zirconia(ZrO)coated iron pin-spring system is used to clamp both joining parts during a scanner system is traveled. The hot plate temperature that solar cell is positioned during lasersoldering process is optimized. Also, conventional solder joints after $180^{\circ}C$ peel tests are compared to the laser soldering methods. Microstructures in welded zone shows that the diffusion zone between solar cell and metal stripes is better formed than inIR soldering method. It is analyzed that the laser solder joints show no damages to the silicon wafer and no cracks beneath the contact. Peel strength between 4N and 5N are measured, with much shorter joining time than IR solder joints and it is shown that the use of laser soldering reduced the degree of bending of solar cell much less than IR soldering.

• 한국강구조학회 논문집
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• 제16권4호통권71호
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• pp.407-414
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• 2004

공용중인 교량은 시공시에 비해 이음부재 및 볼트에 각종 하중이 작용하는 상태이고, 시공중에 결함이 발생하였거나 시간이 지남에 따른 각종 결함이 발생되고 있다. 실험적인 연구에 의해 이러한 결함들이 있는 고장력볼트 이음부의 역학적 성질을 규명하기 위해서는 많은 재비용이 필요한 실정이므로 실험적으로 밝혀내기 어려운 결함이 있는 고장력볼트 이음부의 거동과 구조적 특성을 유한요소 해석을 통하여 규명하고 차후 실험에 의한 연구시 충분한 실험결과의 예측, 시험체의 설계 및 경제적인 실험적 연구의 수행을 위한 자료를 제공하는데 본 연구의 목적이 있다. 각종 결함이 발생하고 있는 교량을 대상으로 현장조사를 하여 결함의 발생위치 및 유형을 분석하고 가장 많이 발생하는 결함을 중심으로 표준모델에 결함을 주어 내부응력 분포 및 미끄러짐 거동에 대한 해석을 수행하였다. 정상체결된 고장력 볼트 이음부 및 볼트간격, 모재두께, 연단거리, 볼트 구멍 크기, 확공에 따른 결함을 가정하여 내부응력분포에 대한 구조해석을 수행하였다. 또한 고장력볼트 이음부의 미끄러짐 거동에 대해 해석하였는데 이 해석은 대변형을 고려한 기하학적 비선형, 접촉면의 비선형을 고려한 경계 비선형, 미끄러짐에 의해 항복강도를 초과하는 부분이 생길 수 있으므로 재료적 비선형 문제를 고려하여 해석하였다. 정상적으로 체결된 고장력볼트 이음부 및 볼트 축력의 감소에 따른 미끄러짐 해석을 수행하였다.

• 대한전기학회논문지:전기물성ㆍ응용부문C
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• 제49권3호
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• pp.186-195
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• 2000

In this paper, partial discharge (PD) measurement was performed to evaluate the quality of the cable joint and termination constructions. The resistive coupling technique for PD detection using resistivity of semiconducting layer of the cable in the accessories, such as joints and terminations. With high frequency PD (HEPD) measurement, an excellent sensitivity below 20pC could be achieved under unshielded condition. The localization of the defects in the accessories could be identified. During heating cycle, PDs were monitored and analyzed. At that time, the PDs were dependent on the temperature of the heating cycle and showed cyclic behaviors, which were attributed to local delamination of the interfaces, between epoxy unit and stress relief cone(SRC) and between SRC and cable, due to the difference of thermal expansion. As a conclusion, HFPD measurement technique was proven to be an effective diagnostic method for qualification of extra high voltage (EHV) cable accessories. With this technique, the optimal design of the components of the accessories could be verified not only in an early stage but also under operating condition. This technique would result in the improvement of the reliability of the EHV cable accessories.

• 한국생산제조학회지
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• 제22권1호
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• pp.168-172
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• 2013

In 3D wafer-stacking technology, one of the major issues is wafer warpage. Especially, The important reason of warpage has been known due to CTE(Coefficient of Thermal Expansion) mismatch between materials. It was too hard to choose how to make the FE model for blanket structured wafer level 3D packaging, because the thickness of each layer in wafer level 3D packaging was too small (micro meter or nano meter scale) comparing with diameter of wafer (6 or 8 inches). In this study, the FE model using the shell element was selected and simulated by the ANSYS WorkBench to investigate effects of the CTE on the warpage. To verify the FE model, it was compared by experimental results.

• 한국안전학회지
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• 제27권4호
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• pp.50-61
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• 2012

In recent years, various research and developments to introduce composite bridges of new concept have been performed. The types of integral bridge and portal rigid frame bridge are having advantages in bridge maintenance and structural efficiency by eliminating expansion joints and bridge supports. However, the detail of typical girder-abutment connection has problems such as complexity of construction and increase of the construction cost. A new type of bridge, called prestress integral composite girder(PIC girder) bridge, is proposed in this study, which decreases the cost of construction and improves the efficiency of construction by simplifying the detail of construction for girder-abutment connection. PIC girder bridge has the connection detail in which the steel girder and the abutment are integrated by using the PS bar installed in the connection. In this study, finite element analysis and mock-up load test are conducted to evaluate the propriety of design, the effective of fabrication and structural safety for PIC girder bridge. The adequacy of the PIC giredr bridge is verified by the results of static/dynamic load test and finite element analyses.

• Journal of Mechanical Science and Technology
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• 제16권9호
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• pp.1078-1083
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• 2002

Ceramics are significantly used in many industrial applications due to their excellent mechanical and thermal properties such as high temperature strength, low density, high hardness, low thermal expansion, and good corrosion resistive properties, while their disadvantages are brittleness, poor formability and high manufacturing cost. To combine advantages of ceramics with those of metals, they are often used together as one composite component, which necessiates reliable joining methods between metal and ceramic. Direct brazing using an active filler metal has been found to be a reliable and simple technique, producing strong and reliable joints. In this study, the fracture characteristics of Si$_3$N$_4$ ceramic joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu (0.25-0.3 mm) interlayer are investigated as a function of strain rate and temperature. In order to evaluate a local strain a couple of strain gages are pasted at the ceramic and metal sides near joint interface. As a result the 4-point bending strength and the deflection of interlayer increased at room temperature with increasing strain rate. However bending strength decreased with temperature while deflection of interlayer was almost same. The fracture shapes were classified into three groups ; cracks grow into the metal-brazing filler line, the ceramic-brazing filler line or the ceramic inside.

• 대한산업공학회지
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• 제9권2호
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• pp.9-25
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• 1983

The purpose of this study was to film up computerized analyses for both kinematic posture(film analysis) and muscle dynamics (EMG) during a weight-lifting motion. (Snatch, Clean and Jerk) Using a motor drive camera (3.5 frames/sec) and a Location Analyzer, motion tracks of 13 landmarks, which were attached to the major joints, during the motion were converted into digital values. At the same time, EMG amplitudes from 11 major muscle groups were recorded. Recorded data were processed via analog/hybrid computer (ADAC 480) and digital computer (PDP 11/44). Landmark locations and EMG amplitude were integrated by a computerized routine. Computer output included graphic reproductions on sepuential dislocations of body segments, center of gravity of body segments and the associated changes on EMG amplitude such as % EMG's of major muscle group during a weight lifting motion. The results strongly suggest that the computerized motion-EMG integration can provide a further working knowledge in selection and in training of workers and athletes. Suggestions for a further study include additional device for velocity measurement, expansion of the link model for biomechanical analysis and other implementations necessary for athletic application.

• 한국철도학회논문집
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• 제9권2호
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• pp.131-136
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• 2006

Most modern railways, especially the high speed railway tracks, use continuous welded rail(CWR) for the less maintenance. For the CWR track has very few expansion joints, track buckling has always been an unpredictable event and it happens mainly by high compressive stress in rail in summer period. Therefore, it is important to understand the variation of rail stress induced by thermal loads which has direct influence on the rail buckling and stability of railway track. This paper describes the experimental investigation of the variation of rail temperature and stress in a high speed railway track on bridge structure. Field measurement was performed to examine the correlation between the rail temperature and rail stress on the Korean High Speed Railway line. Regression functions were derived from measured data to determine the rail stress f3r an arbitrary rail temperature varies from 20 to 50 degree Celsius.

• 한국공간구조학회:학술대회논문집
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• 한국공간구조학회 2008년도 춘계 학술발표회 논문집
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• pp.43-48
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• 2008

본 논문은 유닛 모듈러를 구성하는 주구조체인 각형강관 기둥과 냉간성형 LEB C-형강 보가 볼트 접합된 접합부를 가진 모듈러 건물의 접합부 구조성능 및 시공성을 평가하는 것이 연구의 목적이다. 모듈러 건축의 장점은 공사기간 단축, 경량성, 이동가능성 등으로 볼 수 있다. 반면에 유닛 또는 모듈의 운송비용이 공사비 절감 비용을 반감시킬 수 있고 많은 공장들이 외부 지역에 있으므로 이들을 도심지나 원하는 지역으로 이동하기 위해서는 비용이 추가된다. 그리고 유닛이나 모듈 설치에 크레인 등의 장비 사용으로 인해 시공비용이 증가될 수 있는 단점들이 존재한다. 본 연구에서는 해체조립이 용이한 볼트접합부 구조성능 및 모듈러 건축물의 시공사례를 통하여 공기, 비용 등 측면에서 기존 연구와 비교분석을 진행하고자 한다.

• 한국공간구조학회논문집
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• 제8권4호
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• pp.65-71
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• 2008

본 논문은 유닛 모듈러를 구성하는 주구조체인 각형강관 기둥과 냉간성형 LEB C-형강 보가 볼트 접합된 접합부를 가진 모듈러 건물의 시공성을 평가하는 것이 연구의 목적이다. 모듈러 건축의 장점은 공사기간 단축, 경량성, 이동가능성 등으로 볼 수 있다. 반면에 유닛 또는 모듈의 운송비용이 공사비 절감 비용을 반감시킬 수 있고 많은 공장들이 외부 지역에 있으므로 이들을 도심지나 원하는 지역으로 이동하기 위해서는 비용이 추가된다. 그리고 유닛이나 모듈 설치에 크레인 등의 장비 사용으로 인해 시공비용이 증가될 수 있는 단점들이 존재한다. 본 연구에서는 앞서 연구한 모듈형상에 근거하여 해체조립이 용이한 모듈러 건축물의 시공사례를 통하여 공기, 비용 등 측면에서 기존 연구와 비교분석을 진행하여 모듈러 건물의 시공성을 평가하고자 한다.