• Title/Summary/Keyword: existing bearings

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Efficiency Improvement of Transfer Drive Gear Bearings for an Automotive Automatic Transmission (승용차 자동변속기용 트랜스퍼 드라이브 기어 베어링의 효율개선 방법에 관한 연구)

  • Lee, In Wook;Han, Sung Gil;Gwak, Beom-Seop;Lee, Ho Sung;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.40-46
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    • 2021
  • An automatic transmission of automobiles enables comfortable driving experience with lower transmission shifting jerks. However, the assembly structure is more complicated and requires additional components with lower efficiency than the manual transmission system. Extensive research has been conducted to improve the overall transmission efficiency by optimizing each component of the automatic transmission assembly. This study focuses on enhancing the friction torque of double angular contact ball bearings used in automatic transmission. The friction torque of the bearing varies with the operating conditions such as the operational load and rotating speed. Since reducing the friction torque of the bearing tends to deteriorate the durability of the bearing, it is necessary to design the bearing having a minimum required friction torque by determining the durability life of an automatic transmission assembly, In this study, the theoretical life and friction torque of conventional and newly-developed bearings are calculated. The difference in the friction torque between the new and existing bearings are also evaluated.

E-Isolation : High-performance Dynamic Testing Installation for Seismic Isolation Bearings and Damping Devices

  • Yoshikazu Takahashi;Toru Takeuchi;Shoichi Kishiki;Yozo Shinozaki;Masako Yoneda;Koichi Kajiwara;Akira Wada
    • International Journal of High-Rise Buildings
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    • v.12 no.1
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    • pp.93-105
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    • 2023
  • Seismic isolation and vibration control techniques have been developed and put into practical use by challenging researchers and engineers worldwide since the latter half of the 20th century, and after more than 40 years, they are now used in thousands of buildings, private residences, highways in many seismic areas in the world. Seismic isolation and vibration control structures can keep the structures undamaged even in a major earthquake and realize continuous occupancy. This performance has come to be recognized not only by engineers but also by ordinary people, becoming indispensable for the formation of a resilient society. However, the dynamic characteristics of seismically isolated bearings, the key elements, are highly dependent on the size effect and rate-of-loading, especially under extreme loading conditions. Therefore, confirming the actual properties and performance of these bearings with full-scale specimens under prescribed dynamic loading protocols is essential. The number of testing facilities with such capacity is still limited and even though the existing labs in the US, China, Taiwan, Italy, etc. are conducting these tests, their dynamic loading test setups are subjected to friction generated by the large vertical loads and inertial force of the heavy table which affect the accuracy of measured forces. To solve this problem, the authors have proposed a direct reaction force measuring system that can eliminate the effects of friction and inertia forces, and a seismic isolation testing facility with the proposed system (E-isolation) will be completed on March 2023 in Japan. This test facility is designed to conduct not only dynamic loading tests of seismic isolation bearings and dampers but also to perform hybrid simulations of seismically isolated structures. In this paper, design details and the realization of this system into an actual dynamic testing facility are presented and the outcomes are discussed.

Variation of Natural Frequency and Dynamic Behavior of Railway Open-Steel-Plate-Girder Bridge with Installing Disk Bearings (디스크 받침에 의한 철도 판형교의 고유진동수 및 동적 거동 변화)

  • Choi, Eun Soo;Lee, Hee Up;Kim, Sung Il;Kim, Lee Hyeon
    • Journal of Korean Society of Steel Construction
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    • v.18 no.4
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    • pp.437-446
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    • 2006
  • Open-steel-plate-girder(OSPG) bridges are one of the most prevalent bridge types among Korean railway bridges. They account for about 40% of all Korean railway bridges. However, the line-type bearings used for OSPG bridges generate several problems with respect to the bridges' dynamic behavior and maintenance. The replacement of the existing bearings with polyurethane disk bearings could be a possible solution to this problem. This type of disk bearing is an elastic bearing using a polyurethane disk. This study estimated the variations in the natural frequency of a bridge when disk bearings were installed and the bridge's dynamic behavior with a running locomotive and running trains. The first natural frequency of the bridge was 3% lower than that of the as-built bridge after the installation of the disk lower, respectively. Also, the second and third frequencies were 7 and 15% lower, respectively. The disk bearings increased the vertical displacement of the bridge, but the pure displacement, excluding the disk deformation, did not vary. The vertical acceleration did not increase when the disk bearing was installed, with trains running. The shear pin in the disk bearing reduced the lateral displacement and the acceleration of the bridge.

Estimation of Center Error in Active Magnetic Bearings through a Pull Test (당기기 시험을 통한 능동 자기베어링의 중심 오차 추정)

  • Nam, Sunggyu;Noh, Myounggyu;Park, Young-Woo;Lee, Nam Soo;Jeong, Jinhee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.121-127
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    • 2017
  • From the perspective of commercializing rotating machines equipped with magnetic bearings, maintaining the error between the mechanical center and the magnetic center within an acceptable level is crucial. The existing method of measuring the center error is to adjust the position references that minimize the current imbalance present in levitation control outputs. However, this method can be applied only after all the components of the system are operational. In this paper, we present a new method of estimating the center error by using only the position sensors and a current source. A force model that relates the position of the rotor with the coil currents is set up. Using this model, the center error is estimated by minimizing the difference between the force angles and the contact angles measured in a pull test. The feasibility of the method is numerically and experimentally validated.

Design and Implementation of a Fault-Tolerant Magnetic Bearing System

  • Park, B.C.;Noh, M.D.;Ro, S.K.;Kyung, J.H.;Park, J.K.
    • KSTLE International Journal
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    • v.4 no.2
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    • pp.37-42
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    • 2003
  • One of the obstacles for a magnetic bearing to be used in the wide range of industrial applications is the failure modes associated with magnetic bearings, which we don't expect for conventional passive bearings. These failure modes include electric power outage, power amplifier faults, position sensor faults, and the malfunction of controllers. Fault-tolerant magnetic bearing systems have been proposed so that the system can operate in spite of some faults in the system. In this paper, we designed a fault-tolerant magnetic bearing system for a turbo-molecular vacuum pump. The system can cope with the actuator/amplifier faults which are the most common faults in a magnetic bearing system. We implemented the existing fault-tolerant algorithms to experimentally prove the adequacy of the algorithms for industrial applications. As it turns out, the system can operate even with three simultaneously failing poles out of eight actuator poles.

Pre-processing Faded Measurements for Bearing-and-Frequency Target Motion Analysis

  • Lee, Man-Hyung;Moon, Jeong-Hyun;Kim, In-Soo;Kim, Chang-Sup;Choi, Jae-Weon
    • International Journal of Control, Automation, and Systems
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    • v.6 no.3
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    • pp.424-433
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    • 2008
  • An ownship with towed array sonar (TAS) has limited maneuvers due to its dynamic feature, bearing and frequency measurements of a target which are not detected continuously but are often lost in ocean environment. We propose a pre-processing algorithm for the faded bearing and frequency measurements to solve the BFTMA problem of TAS under limited detection conditions. The proposed pre-processing algorithm to restore the faded bearing and frequency measurements is implemented to perform a BFTMA filter even if the measurements of a target are not continuously detected. The Modified Gain Extended Kalman Filter (MGEKF) method based on the Interacting Multiple Model (IMM) structure is applied for a BFTMA filter algorithm to estimate the target. Simulations for the various conditions were carried out to verify the applicability of the proposed algorithms, and confirmed superior estimation performance compared with the existing Bearings-Only TMA (BOTMA).

Improvement of Seismic Performance of Existing Bridges using Isolation (지진격리장치를 이용한 기존 교량의 내진성능 향상)

  • 한경봉;김민지;박선규
    • Journal of the Earthquake Engineering Society of Korea
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    • v.8 no.2
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    • pp.9-17
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    • 2004
  • The seismic performance evaluation and retrofit process are very important in old existing bridges. If the result is not appropriate. then a retrofit process are required. Among various retrofit methods, the seismic isolation is a very useful method. because it can be applied by replacing old bridge bearings. In this study, the effectiveness of seismic isolation is rationally verified. For this purpose, two seismic isolations used widely are selected and non-linear static and dynamic analyses are performed. The responses of existing bridges are compared with those of retrofited bridges by seismic isolation bridge for earthquake of target level. and seismic performances are evaluated.

Lateral Load Distribution for Prestressed Concrete Girder Bridge (PSC 거더교의 하중횡분배에 관한 연구)

  • Park, Moon-Ho;Park, Jung- Hwal;Kim, Jin- Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.4 no.2
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    • pp.157-166
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    • 2001
  • The purpose of this study is to examine the accuracy of the code provisions on lateral load distribution factors of prestressed concrete girder bridges. Most designers in Korea use the lever method or lateral load distribution formula in the existing design codes. However, the methods do not account for the effect of bridge skew or direction of diaphragm. Therefore, this study analysed the prestressed concrete girder bridge with grillage model for various girder spacings, directions of diaphragms, span lengths, and skews, and compared the results with those of existing design code. It has been found that lateral load distribution factors were proportional to the girder spacing while they were not significantly affected by the change of span length, direction of diaphragm, and skew. For bending moments, lateral load distribution factors from the grillage analysis were 60%~68% of those from Korean bridge design code. Therefore, the code provisions result in very conservative design. For support reactions, however, lateral load distribution factors from the grillage analysis were slightly greater than those from Korean bridge design code. Therefore, the capacity of bearings of the bridge with a large skew should be determined by grillage analysis.

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Evaluating the Load Carrying Capacity of Aged Bridges in Consideration of the Functional Deterioration of Point Parts (지점부의 기능저하를 고려한 노후교량의 내하력평가)

  • Yang, Seung-Hyun
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.2
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    • pp.15-21
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    • 2010
  • Structural analysis used to evaluate the load carrying capacity of a bridge should implement behavioral characteristics similar to the actual behaviors of the structure through loading tests, but it is not feasible in many cases due to the behavioral characteristics of points, inadequate modeling method in structural analysis, errors in loading tests, changes in strength and rigidity resulting from cross-sectional damage, etc. This problem can be more serious if bridge bearings have been damaged or were not installed and, consequently, the bearings do not function properly. This study produced results similar to actual behaviors using a structural analysis model built with support moment derived from the difference $\Delta{\delta}$ between measured deflection obtained by confining the cantilever segment of a solid beam and calculated deflection under a unrestrained condition. When the load carrying capacity of a bridge in operation was evaluated in consideration of the confinement condition of supports, the result was 15~19% lower than load carrying capacity calculated by the existing method.

Pounding Characteristics of a Bridge Superstructure on Rubber Bearings (교량 상부구조물의 탄성받침 설치에 따른 충돌특성 분석)

  • Choi, Hyoung-Suk;Kim, Jung-Woo;Gong, Yeong-I;Cheung, Jin-Hwan;Kim, In-Tae
    • Journal of the Earthquake Engineering Society of Korea
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    • v.15 no.4
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    • pp.13-21
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    • 2011
  • Seismic structure pounding between adjacent superstructures may induce the destruction of pier and bridge superstructures and cause local damage that leads to the collapse of the whole bridge system. The pounding problem is related to the expansion of joints, gap distance and seismic response of the abutments. In this research, methods of the contact element approach, the linear spring model, the Kelvin-Voigt model and the Hertz model were studied to analyse the pounding characteristics. The shaking table test for a model specimen such as a bridge superstructure with elastomeric bearings was performed to evaluate the contact element approach methods. Relationships between the time history response from the numerical analysis results and the measured response from the shaking table test are compared. The experimental results were not well matched with the numerical analysis results using the existing pounding stiffness models. Therefore, in this study, coefficients are proposed to calculate the appropriate pounding stiffness ratio.