• Title/Summary/Keyword: element load method

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Contact Stress Analysis of the Coating Layer Using Finite Element Method (코팅막층의 접촉응력 해석에 관한 유한요소해석)

  • 김청균;오병택
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.66-70
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    • 1997
  • Thin films and coating technologies are used for an enormous and diverse set of application including mechanical and automotive components. Many of these applications require the various properties which can be used for decreasing wear, friction and cost, and increasing the long life. The relationship between the load and the stress is usually nonlinear. The material is often apt to deform plastically under the low loads. Numerical method may be used for some simple problems of the coating. If the property of coating and base materials are inhomogeneous and the geometry is complex, the numerical method may be recommended. In this paper, the contact normal stress of the coating layer has been solved using finite element method.

Numerical analysis of free surface flow s using least square/level-set method (최소자승법과 Level-set 방법을 이 용한 자유표면 유동의 수치해석)

  • Choi, Hyoung-G.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.565-567
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    • 2008
  • In the present study, a least square/level set based two-phase flow code has been developed using finite element discretization, which can be utilized for the analysis of a free surface flow problem in a complex geometry. Since the finite element method is employed for the spatial discretization of governing equations, an unstructured mesh can be naturally adopted for the level set simulation of a bubble-in-liquid flow without an additional load for the code development except that solution methods of the hyperbolic type redistancing and advection equations of the level set function should be devised in order to give a bounded solution on the unstructured mesh. For the discretization of hyperbolic type redistancing and advection equations, least square method is adopted. From the numerical experiments of the present study, it is shown that the proposed method is both robust and accurate.

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A Comparisonal Anlaysis among the Processes of Gear Blank (기어 블랭크 성형공정의 비교 해석)

  • 최호준;김장군;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.174-184
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    • 1996
  • Two methods for cold extrusion processes to produce an axisymmetric steel gear blank are investigated for comparing each other. The "classical" forming method consisting of four operations is selected first to be simulated using the rigid-plastic finite element method and uses single-die presses. The other using a fully automated transfer headers can produce the final part without interannealing. The final products must be checked at the design criteria such as area reduction, the extrusion ratio and punch diameter to depth ratio, especially punch buckling by simulations. FEM analysis is performed mainly for strain distribution, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will provide good design criteria in the future work to advance the manufacturing process.

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An Evaluation Method of Fracture Toughness on Interface Crack in Friction Welded Dissimilar Materials (이종 마찰용접재의 계면균열에 대한 파괴인성의 평가방법)

  • Chung, Nam-Yong;Park, Cheol-Hee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.171-177
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    • 2007
  • In this paper, an evaluation method of fracture toughness on interface cracks was investigated in friction welded dissimilar materials with interfacial edge cracks. To establish a reasonable strength evaluation method and fracture criterion, it is necessary to analyze stress intensity factor under the load and residual stress condition on friction welded interface between dissimilar materials. The friction welded specimens with an edged crack were prepared for analysis of stress intensity by using the boundary element method (BEM) and the fracture toughness. A quantitative fracture criterion for friction welded STS 304/SM 45C with interface crack is suggested by using stress intensity factor, F and the results of fracture toughness experiment.

Nonlinear Analysis of Hollow RC Columns using Volume Control Method (체적제어법에 의한 철근콘크리트 중공 기둥의 비선형 해석)

  • Lim Sang-Mook;Song Ha-Won;Byun Keun Joo;Nam Sang-Hyeok
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.159-162
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    • 2005
  • To overcome the drawbacks of conventional load-control method and displacement-control method, the so-called volume-control method was developed by utilizing a pressure node added into a layered shell element. The pressure node has an increment of pressure as an additional degree of freedom of the shell element. In this study, the hollow RC columns are discretized with multi-layered shell elements and a modeling technique utilizing the volume-control analysis for various hollow RC column structures is introduced. The results of the nonlinear analysis using the modeling for hollow RC columns subjected to lateral reversed cyclic loading as well as lateral loading under compression are shown. Validity of the modeling technique is also verified by comparing the analysis results with experimental results and other analysis data.

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Numerical analysis of three-dimensional sloshing flow using least-square and level-set method (최소자승법과 Level-set 방법을 이용한 3차원 슬로싱 유동의 수치해석)

  • Choi, Hyoung-Gwon
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2401-2405
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    • 2008
  • In the present study, a three-dimensional least square/level set based two-phase flow code was developed for the simulation of three-dimensional sloshing problems using finite element discretization. The present method can be utilized for the analysis of a free surface flow problem in a complex geometry due to the feature of FEM. Since the finite element method is employed for the spatial discretization of governing equations, an unstructured mesh can be naturally adopted for the level set simulation of a free surface flow without an additional load for the code development except that solution methods of the hyperbolic type redistancing and advection equations of the level set function should be devised in order to give a bounded solution on the unstructured mesh. From the numerical experiments of the present study, it is shown that the proposed method is both robust and accurate for the simulation of three-dimensional sloshing problems.

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A Study on the Determination of Material Property by Cylinder Compression Test (원기둥 압축 시험을 통한 소재의 물성치 평가에 관한 연구)

  • Cha, Do-Sung;Choi, Hong-Seok;Kim, Nak-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1049-1061
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    • 2006
  • In the study, the flow stress of material and friction condition were determined by using the cylinder compression test and numerical method. We proposed the flow stress equation including the initial yield strength to predict it from the upper bound method. The upper bound technique uses the velocity field which includes two unknowns to effectively express bulging. Also, inverse engineering technique uses the object function to minimize area enclosed by load-stroke curve. The friction factor is determined from the radius of curvature of the barrel by cylinder compression test. Flow stress and initial yield strength predicted from the above techniques are verified through the finite element simulation.

Fracture behavior of Cast-in-place Headed Anchors to Concrete (콘크리트 CIP 앵커시스템의 파괴 거동에 관한 연구)

  • Park, Sung-Gyun;Kim, Ho-Seop;Yoon, Young-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.3
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    • pp.141-152
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    • 2001
  • This paper presents the evaluation of behavior and the prediction of tensile capacity of anchors that can cause a failure of the concrete on the basis of the design for anchorage. Tests of cast-in-place headed anchors, domestically manufactured and installed in uncracked and unreinforced concrete member are conducted to test the effected of embedment length and edge distance. The failure modes and the load-deformation responses of the anchors are discussed and then the concrete failure data are compared with capacities by the two present methods : the 45 degree cone method of ACI 349, 318 and the concrete capacity design (COD) method. Differences between the results by test and by two prediction methods are analyzed Finite Element Method (FEM).

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Dynamic Characteristic Analysis of Electric Actuator for 1 kV/3.2 kA Air Circuit Breaker Based on the Three-link Structure

  • Lee, Seung-Min;Kang, Jong-Ho;Kwak, Sang-Yup;Kim, Rae-Eun;Jung, Hyun-Kyo
    • Journal of Electrical Engineering and Technology
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    • v.6 no.5
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    • pp.613-617
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    • 2011
  • In the present paper, a new type of electrical actuator, an electromagnetic force driving actuator (EMFA), applicable to air circuit breaker is developed and analyzed. Transient analysis is performed to obtain the dynamic characteristics of EMFA. The distribution of static magnetic flux is obtained using the finite element method. The coupled problems of electrics and mechanics governing equations are solved using the time-difference method. According to the interception rate of each contactor, investigation of the contactor spring load condition is conducted and applied to the threelink system. Comparisons of the dynamic characteristics of the three-link simulation and experimental data are performed.

A Study on the Process Sequence Design of a Tub for the Washing Machine Container (세탁조의 제작공정해석 및 공정개선에 관한 연구)

  • 임중연;이호용;황병복
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.359-374
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    • 1994
  • Process sequence design in sheet metal forming process by the finite element method is investigated. The forming of sheet metal into a washing machine container is used to demonstrate the design of an improved process sequence which has fewer operations. The design procedure makes extensive use of the finite element method which has simulation capabilities of elastic-plastic modeling. A one-stage process to make an initial blank to the final product is simulated to obtain information on metal flow requirements. Loading simulation for a conventional method is also performed to evaluate the design criteria which are uniform thickness distribution around the finished part and maximum punch load within limit of available press capacity. The newly designed sequence has two forming operations and can achieve net-shape manufacturing, while the conventional process sequence has three forming operations. This specific case conventional process sequence has three forming operations. This specific case can be considered for application of the method and for development of the sequence design methodology in general.

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