• Title/Summary/Keyword: electric arc furnace slag

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Characteristics of Shrinkage on Concrete using Electric Arc Furnace Slag as Coarse Aggregate (전기로 산화 슬래그를 굵은 골재로 사용한 콘크리트의 수축 특성)

  • Choi, Hyo-Eun;Choi, So-Yeong;Kim, Il-Sun;Yang, Eun-Ik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.1
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    • pp.125-132
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    • 2020
  • The causes of concrete shrinkage are very diverse, in particular, aggregates impact the characteristics of shrinkage in concrete by constraining the shrinkage of cement paste. Meanwhile, owing to the lack of natural aggregate, various alternative aggregates are being developed, and their application in concrete also becomes more diverse. This study aimed to experimentally evaluate the drying and autogenous shrinkage in concrete that was composed of electric arc furnace slag as coarse aggregates. And, the results were compared with prediction models. From the results, the application of electric arc furnace slag can reduce the drying and autogenous shrinkage. In particular, autogenous shrinkage is greatly decreased. The predictions using GL2000 for drying shrinkage and Tazawa model for autogenous shrinkage were similar to the experimental results. However, the most prediction models do not consider the impact of aggregates, hence, the new prediction model should be developed or improved.

Experimental Study on Behavior of Confined Concrete with Electric Arc Furnace Oxidizing Slag Aggregates (전기로 산화 슬래그 골재를 사용한 콘크리트의 횡 구속 거동에 관한 실험적 연구)

  • Kim, Sang-Woo;Lee, Jung-Mi;Lee, Yong-Jun;Jung, You-Jin;Kim, Kil-Hee
    • Journal of the Korea Concrete Institute
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    • v.23 no.2
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    • pp.195-201
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    • 2011
  • This paper estimates the structural performance of spirally confined concrete having electric arc furnace (EAF) oxidizing slag aggregates. The EAF oxidizing slag is a by-product generated from iron and steel industry. The EAF oxidizing slag have been largely put to low-value-added uses due to its expansive properties of the free-CaO and free-MgO. Recently, this problem has been solved by the advances in steelmaking technology and thereby stabilizing EAF oxidizing slag aggregate. To verify the application of the EAF oxidizing slag aggregate to the structural concrete usage, a total of 27 cylindrical specimens with a diameter of 150 mm and a height of 300 mm were cast and tested. The test parameters were aggregate type and spiral reinforcement yield strength. Experimental results showed that the structural performance of specimens with EAF oxidizing slag aggregates was equivalent to that of confined concrete with natural aggregates.

A Study on the Fundamental Properties of Permeable Concrete Using the Electric Arc Furnace Slag Aggregate (전기슬래그 골재를 활용한 투수성 콘크리트의 기초적 성질에 대한 연구)

  • 문한영;김성수;정호섭;안기용
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.227-230
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    • 1998
  • The void ratio, continuous void ratio, coefficient of permeability, compressive strength and tensile strength were considered according to the EAF(Electric Arc Furnace) slag replacement and sand percentage in permeable concrete used with EAF slag as aggregate. The sand percentage was directly proportional to the permeable coefficient, but inversely proportional to the compressive strength. When the compressive strength and coefficient of permeability were 230 kg/$\textrm{cm}^2$ and 1$\times$$10^{-1}$ cm/sec, the useful sand percentage was 8%. When the EAF slag replacement was 25%, the coefficient of permeability was the most low and compressive strength was the most high.

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Evaluation of Mechanical Properties of Early-age Concrete Containing Electric Arc Furnace Oxidizing Slag (전기로 산화슬래그를 혼입한 초기재령 콘크리트의 역학적 특성 평가)

  • Kwon, Seung-Jun;Hwang, Sang-Hyeon;Lim, Hee-Seob
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.93-100
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    • 2019
  • In this study, the mechanical properties of early-age concrete were evaluated by mixing the electric arc furnace oxidizing slag fine aggregate with 30% and 50% replacement ratio. Slump test, air content test and unit volume weight test were performed for fresh concrete, and compressive strength test and chloride penetration experiments were carried out in hardened concrete. The compressive strength increased up to 7 days of curing age with increasing replacement ratio of the electric furnace oxidizing slag, but the strength decreased to 90% level of OPC concrete at 28 days of age. Regarding the result of chloride penetration test, no significant differences from OPC concrete were evaluated, which shows a feasibility of application to concrete aggregate.

Prediction of expansion of electric arc furnace oxidizing slag mortar using MNLR and BPN

  • Kuo, Wen-Ten;Juang, Chuen-Ul
    • Computers and Concrete
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    • v.20 no.1
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    • pp.111-118
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    • 2017
  • The present study established prediction models based on multiple nonlinear regressions (MNLRs) and backpropagation neural networks (BPNs) for the expansion of cement mortar caused by oxidization slag that was used as a replacement of the aggregate. The data used for the models were obtained from actual laboratory tests on specimens that were produced with water/cement ratios of 0.485 or 1.5, within which 0%, 10%, 20%, 30%, 40%, or 50% of the cement had been replaced by oxidization slag from electric-arc furnaces; the samples underwent high-temperature curing at either $80^{\circ}C$ or $100^{\circ}C$ for 1-4 days. The varied mixing ratios, curing conditions, and water/cement ratios were all used as input parameters for the expansion prediction models, which were subsequently evaluated based on their performance levels. Models of both the MNLR and BPN groups exhibited $R^2$ values greater than 0.8, indicating the effectiveness of both models. However, the BPN models were found to be the most accurate models.

Recovery of manganese compounds from electric arc furnace dust by Aluminothermy Process (테르밋 반응을 이용한 페로망간 전기로 분진의 재활용에 관한 연구)

  • Ha, Tae-Young;Jo, Young-Min;Park, Young-Koo;Kim, Youn-Che
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.1
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    • pp.23-30
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    • 2015
  • The properties of dust collected from electric arc furnace of ferro manganese production units was investigated, and also the metallic manganese was recovered from the dust by aluminothermy process. The ferromanganese dust collected from electric arc furnace contained about 15% of manganese oxide ($Mn_3O_4$) and 9% of carbon as the contaminant, and have a 5um of 50% median diameter and irregular particle shape. The carbon contaminant in the dust could be reduced until about 0.1~0.5% level by roasting in the air at a temperature of 600~900C for 60minutes. The recovery of manganese could not be carried out using only ferromanganese dust from electric arc furnace by aluminothermy process, but the ferromanganese which contained manganese of about 92% and iron of about 5% could be obtained from the mixture of ferromanganese dusts from electric arc furnace and converter. The best mixing condition of dust fixed at electric arc furnace dust / converter dust ratio of 1:9 and 2:8, and the mixing rato of 3:7 or more could not separated the metal and slag from the reactant after aluminothermy reaction.

A Study on the Resource Development by Heat Dissolution in Electric Arc Furnace of Clinker generated in the Recycling Process of Electric Arc Furnace Dust (전기로 제강분진의 재활용과정에서 발생된 Clinker의 전기로에서의 가열용해에 의한 자원화에 관한 연구)

  • Jae-hong Yoon;Chi-hyun Yoon;Akio Honjo
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.1
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    • pp.22-32
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    • 2023
  • In general, when scrap is dissolved in an electric arc furnace, the amount of electric furnace steel dust (EAFD) generated is about 1.5% of the scrap charge amount, and the electric furnace steel dust collected by the bag filter is charged into the Rotary Kiln or Rotary Hearth Furnace (RHF), and the zinc component is recovered as crude zinc oxide, at which time a clinker of Fe-Base is generated. In this research, first, for the efficient resource conversion of electric furnace steel dust, a reduction and roasting experiment was conducted and the reaction kinetics was examined. As a result of the experiment, it was observed that the reduction and roasting reaction was actively conducted in the range of 1100~1150℃, and melting occurred in the range of 1250℃. In the past, this clinker was widely used as a roadbed material for road construction and an Fe-Source for cement production, but in recent years, it has been mainly reclaimed due to strengthening environmental standards. However, landfill treatment is by no means a desirable treatment method due to environmental pollution caused by leachate, expensive landfill costs, and waste of Fe resources. Therefore, in order to more actively recycle the Fe component in the clinker, first of all the clinker was pulverized into an optimal particle size, and anthracite and binder (starch) were added to the magnetic material obtained by specific gravity and magnetic separation for briquet. As a experimental results, it was possible to efficiently separate clinker as Fe component and other slag component by specific gravity and magnetic force. As a results of loading and dissolving the manufactured briquet clinker in an electric arc furnace, it was observed that the unit of power and production yield were clearly improved and the carbon addition effect in molten metal was also somewhat.

The Extraction of Ca in Electric arc Furnace Slag for CO2 Sequestration (CO2고정화(固定化)를 위한 전기로제강(電氣爐製鋼)슬래그의 칼슘성분(成分) 침출(浸出))

  • Youn, Ki-Byoung
    • Resources Recycling
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    • v.22 no.1
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    • pp.64-71
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    • 2013
  • Mineral carbonation has been proposed as a possible way for $CO_2$ sequestration. The electric arc furnace slags consist of calcium, magnesium and aluminum silicates in various combinations. If they could be used instead of natural mineral silicates for carbonation, considerable energy savings and $CO_2$ emissions reductions could be achieved. Indirect aqueous carbonation of the slags consists of two steps, extraction of calcium and carbonation. Acetic acid leaching of electric arc furnace slags had been already studied to extract Ca in them, but it was reported that the carbonation of the extracted $Ca^{2+}$ in the leached solution would suffer from too slow kinetics, even at high pressure of $CO_2$. In this work, to develop more efficient extraction of the electric arc furnace slags, hydrochloric acid leaching to separate calcium from them was studied, and the results were compared with the acetic acid ones. The phase boundary between $Ca^{2+}$ and $CaCO_3$ in the solution with pH was determined by thermodynamic calculations. Hydrochloric acid was more effective than acetic acid for the extraction of Ca in electric arc furnace slag, and there is a possibility to recycle an unreacted hydrochloric acid in the leached solution by electrolysis or evaporation.

Effect of the Slag Former on the Metal Melting and Radionuclides Distribution in an Electric Arc Furnace

  • Song Song-Pyung;Min Byung-Youn;Choi Wang-Kyu;Chung Chong-Hun;Oh Won-zin
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2005.11a
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    • pp.32-37
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    • 2005
  • The characteristics of the metal melting and radionuclide distribution of the radioactive has been investigated in a lab-scale arc furnace. The slag former based on the constituents of silica, calcium oxide, aluminum oxide, borate and calcium fluoride additions was used for melting of the stainless and carbon steel. In the melting of the stainless steel, the amount of slag formation increased with an increase of the concentration of the slag former. But the effects of the slag basicity on the amount of stag formation showed a local maximum value of the slag formation with an increase of the basicity index in the melting of the stainless steel as well as in the melting of the carbon steel. With an increase of the amount of slag former addition, the trends of the cobalt distribution into the ingot and the stag depended on the kind of slag former used in the melting of the stainless steel while the effect of the slag basicity on the distribution of the cobalt was not clarified in the melting of carbon steel. Tn the melting of the carbon steel, the strontium was captured at up to $50\%$ into the slag phase. Cesium was completely eliminated from the melt of the stainless steel as well as the carbon steel and distributed to the dust phase.

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