• Title/Summary/Keyword: early-age concrete

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A Review of Physical Properties of Cement-Free Precast Concrete Using Industrial By-Products (산업부산물을 적용한 무 시멘트 프리캐스트 콘크리트의 물리적 특성 검토)

  • Jung, Young-Woong;Yun, Ja-Yeon;Shin, Kyung-Su;Lee, Taegyu;Choi, Hyeonggil
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.3
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    • pp.309-318
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    • 2024
  • This research investigated the feasibility of incorporating industrial by-products into precast concrete formulated with blast furnace slag and natural gypsum. Specifically, the study examined the effects of incorporating steelmaking slag(STS slag), combined heat power plant fly ash, and return dust. The optimal amount of these by-products was determined by measuring air content, slump, and compressive strength at various incorporation levels. Results demonstrated that compressive strength was enhanced across all levels of by-product addition. Notably, incorporating 10% of the by-products led to exceptional early-age strength development. However, a 20% addition of combined heat power plant ash significantly reduced the slump value by approximately 40%. Considering these findings and the requirement for rapid strength development in precast concrete applications, a 10% incorporation of industrial by-products was deemed optimal due to its ability to accelerate early-age strength gain.

Experimental and SEM Analyses of Ground Fly Ash in Concrete

  • Brueggen, Beth;Kang, Thomas H.K.;Ramseyer, Chris
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.51-54
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    • 2010
  • Fly ash is used in concrete to improve the fresh and hardened properties of concrete, including workability, initial hydration temperature, ultimate strength and durability. A primary limitation on the use of large quantities of fly ash in blended cement concrete is its slow rate of strength gain. Prior studies investigated the effects of grinding fly ash and fly ash fineness on the performance of concrete containing fly ash. This study aims to discover the sources of those effects, to verify the compressive strength behavior of concrete made with raw and processed Class C fly ash, and to investigate the properties of fly ash particles at the microscopic level. Concrete cylinder test results indicate that grinding fly ash can significantly benefit the early age strength as well as the ultimate strength of concrete with ground fly ash. Therefore, it is demonstrated that grinding fly ash increases its reactivity. Scanning Electron Microscopy was then used to investigate the physical effects of the grinding process on the fly ash particles in order to identify the mechanism by which grinding leads to improved concrete properties.

Effect of Steam Curing on Concrete Piles with Silica Fume

  • Yazdani, N.;F. Asce, M. Filsaime;Manzur, T.
    • International Journal of Concrete Structures and Materials
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    • v.4 no.1
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    • pp.9-15
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    • 2010
  • Silica fume is a common addition to high performance concrete mix designs. The use of silica fume in concrete leads to increased water demand. For this reason, Florida Department of Transportation (FDOT) allows only a 72-hour continuous moist cure process for concrete containing silica fume. Accelerated curing has been shown to be effective in producing high-performance characteristics at early ages in silica-fume concrete. However, the heat greatly increases the moisture loss from exposed surfaces, which may cause shrinkage problems. An experimental study was undertaken to determine the feasibility of steam curing of FDOT concrete with silica fume in order to reduce precast turnaround time. Various steam curing durations were utilized with full-scale precast prestressed pile specimens. The concrete compressive strength and shrinkage were determined for various durations of steam curing. Results indicate that steam cured silica fume concrete met all FDOT requirements for the 12, 18 and 24 hours of curing periods. No shrinkage cracking was observed in any samples up to one year age. It was recommended that FDOT allow the 12 hour steam curing for concrete with silica fume.

Effects of Curing Temperature on Autogenous Shrinkage, Relative Humidity, Pore Structure of Cement Pastes

  • Park Ki-Bong
    • Journal of the Korea Concrete Institute
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    • v.17 no.5 s.89
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    • pp.853-856
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    • 2005
  • A low water/cement ratio leads to autogenous shrinkage of cement paste at an early age. This autogenous shrinkage is related to the change of relative humidity in the pore structure that is formed during the hydration process. The relationship between autogenous shrinkage and relative humidity change are relatively well defined today, but the effects of temperature on autogenous shrinkage, relative humidity, and pore structures have been studied less systematically. This study focused on correlating alterations of these properties of cement paste hydrated at constant temperatures of 20, 40, and $60^{\circ}C$. The test results clearly indicate that increasing curing temperature resulted in increased porosity, particularly for pores between 5 to 50 nm as measured by MIP, and increased autogenous shrinkages, as a consequence of a reduction of relative humidity at early ages.

Analysis of Chloride Ion Penetraion for Marine Concrete Structure with Cyclic Humidity Environment (건습이 반복되는 환경하의 해양콘크리트 구조물에 대한 염소이온 침투 해석)

  • Han, Sang-Hun
    • Ocean and Polar Research
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    • v.26 no.1
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    • pp.43-50
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    • 2004
  • The diffusion model, which considers diffusion and sorption, is proposed. The FEM program developed on the basis of the diffusion model provides the estimation of chloride concentration according to cyclic humidity and sorption. After the humidity diffusion analysis is carried out, the chloride ion diffusion and sorption analysis are conducted on the basis of the preestimated humidity data in each element. Each element has different analysis variables at different ages and locations. At early ages, the difference between inner and outer relative humidity causes the chloride ion penetration by sorption. As the humidity diffusion reduces the difference with age, the effect of sorption on the chloride ion penetration decreases. By the way, the cyclic humidity increases the effect of sorption on the chloride ion penetration at early ages, and the quantity of chloride ion around steel at later ages. Therefore, the in situ analysis of chloride ion penetration for marine concrete structures must be performed considering the cyclic humidity condition and the long term sorption.

The Properties of Temperature History of Concrete with Surface Insulating Material in Cold Weather Concreting (한중콘크리트 시공시 표면 단열재 변화에 따른 콘크리트의 온도이력 특성)

  • 문학용;신동안;김경민;김기철;오선교;한천구
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2003.05a
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    • pp.7-11
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    • 2003
  • This study investigate the hydration heat history with variation of surface insulating material in cold weather concreting. According to the results, the temperature of concrete lowers below zero in 24hours, so early frost damage occurs in the case of exposure and 1 fold bubble sheet, but the lowest temperature keeps above zero, so a adiabatic effect is very favorable in the case of double bubble sheet and 부직포. Compressive strength of core specimen at 7 and 28 days is highest In the case of double bubble sheet and 부직포. But, considering convenience of construction and economical efficiency, it is thought that the most effective surface insulating material is 1 fold bubble sheet +blanket.

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Evaluation on the Effect of the Size of Placing Block(L/H) and Elastic Modulus of Base Structure on the Thermal Stress in Mass Concrete (매스콘크리트에서 타설블럭의 크기(L/H)와 구속체의 탄성계수가 온도응력에 미치는 영향에 관한 검토)

  • 강석화;이용호;박칠림
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.04a
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    • pp.275-279
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    • 1996
  • In this study, the effect of external restraint on the thermal stresses and thermal cracking mode in mass concrete are analysed using the two major factors affecting external restraint such as the ratio of width go height of the placed structure (L/H) and the elastic modulus of base structure (E). For this parametric study, many cases with different values of L/H and Er are analysed by the FEM program and the co-relationship of the those major factors is examined. To evaluate the effect of external restraint on the thermal behavior of placing structure, internal restraint stress caused by temperature difference is subtracted from total thermal stress. In the case of small value of L/H or Er, it shows as internally restricted mode indicating maximum tensile stress in surface at early age, and the external restraint makes the possibility of thermal cracking higher. However, in the case of the large values of L/H and Er, the crack index at center is smaller than at surface due to the effect of external restraint. Thus, the initial location of the thermal crack is shifted from the surface to the center and the resulting crack is formed at later age.

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An Experimental Study on the Strength Properties of Flowing Lightweight Aggregate Concrete with Age (재령에 따른 고유동 경량골재콘크리트의 강도특성에 관한 실험적 연구)

  • Jeon, Hyun-Kyu;Yoo, Taek-Dong;Seo, Chee-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.4
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    • pp.186-193
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    • 1998
  • The purpose of this research is to seek properties of flowing light-weight aggregate concrete and possibility of application. The experimental analysis results by using light-weight aggregate and industrial waste such flyash, furnace slag are as follow. 1) The research shows that flowing light-weight aggregate concrete of slump 23~27cm, slump flow 58~69 cm is possible, but material segregation is appeared above slump 26.5cm and slump flow 65 cm. 2) If mixing ratio of flyash is increase, strength deterioration is about 25 % in early age. It showed that effectiveness of long time strength improvement because strength manifestation ratio is above 95% in a long term. 3) This research showed possibility of substitution of blast furnace slag because strength deterioration by using mixing of furnace slag was appeared small deterioration range as below 10 %. 4) Each experimental compressive strength ratios were 77 %(1st week), 86 %(2nd week), 109 %(8th week), 115 %(13th week), 125 % (26th week) on the basis of 28 days. If mixing ratio of flyash is increase, long term strength increase ratio is improved.

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Strength and durability of concrete in hot spring environments

  • Chen, How-Ji;Yang, Tsung-Yueh;Tang, Chao-Wei
    • Computers and Concrete
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    • v.6 no.4
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    • pp.269-280
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    • 2009
  • In this paper an experimental study of the influence of hot springs curing upon concrete properties was carried out. The primary variables of the investigation include water-to-binder ratio (W/B), pozzolanic material content and curing condition. Three types of hot springs, in the range $40-90^{\circ}C$, derived from different regions in Taiwan were adopted for laboratory testing of concrete curing. In addition, to compare with the laboratory results, compressive strength and durability of practical concrete were conducted in a tunnel construction site. The experimental results indicate that when concrete comprising pozzolanic materials was cured by a hot spring with high temperature, its compressive strength increased rapidly in the early ages due to high temperature and chloride ions. In the later ages, the trend of strength development decreased obviously and the strength was even lower than that of the standard cured one. The results of durability test show that concrete containing 30-40% Portland cement replacement by pozzolanic materials and with W/B lower than 0.5 was cured in a hot spring environment, then it had sufficient durability to prevent steel corrosion. Similar to the laboratory results, the cast-inplace concrete in a hot spring had a compressive strength growing rapidly at the earlier age and slowly at the later age. The results of electric resistance and permeability tests also show that concrete in a hot spring had higher durability than those cured in air. In addition, there was no neutralization reaction being observed after the 360-day neutralization test. This study demonstrates that the concrete with enough compressive strength and durability is suitable for the cast-in-place structure being used in hot spring areas.

Field Application of the Mass Concrete Using Insulation Curing Method with Double Bubble Sheets Subject to Cold Weather (이중버블시트를 이용한 단열보온양생공법의 한중매스콘크리트 현장적용)

  • Lee, Dong-Gyu;Kim, Jong;Kim, Ki-Hoon;Hwang, Yin-Seong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.1-4
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    • 2007
  • This study investigated the applicability of insulation curing method with double layer bubble sheets to the man concrete subjected to cold weather. Temperature history of the mass concrete indicated that the highest temperature of center section was exhibited at $34^{\circ}C$ while the that of surface section was $25^{\circ}C$. Difference between center and surface was shown to be less $10^{\circ}C$ when the temperature of center section was peak section, and thereby associated temperature cracking index was calculated 1.5, and occurrence probability of temperature cracking was 5%, so there was no temperature cracking caused by internal restraint. No temperature crack was observed by naked eye. It was clear that early frost demage and temperature cracking could be restrained due to reducing temperature difference between inner part and outside in the case double bubble sheets applied to insulation curing method in cold weather. The maturity of mass concrete is higher than outside about $72\sim89^{\circ}$ DD, so it was demonstrated to prevent early frost demage and ensure strength excellently. Insulation curing method with double bubble sheets was more economic than heating curing method.

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