• Title/Summary/Keyword: early hardening

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Rapid hardening of polymer-modified mortars with accelerators (급경제를 이용한 폴리머 시멘트 모르타르의 속경성)

  • Jo, Young-Chul;Choi, Nak-Woon;Lee, Chol-Woong;Yang, Suk-Woo;So, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.731-734
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    • 2004
  • Admixture compounds for reducing setting time and accelerating early strength development of redispersible polymer powder-modified mortars were made by mixing various inorganic accelerating inorganic materials. Redispersible polymer powder-modified mortars are prepared with various accelerator contents, and it was tested for setting time, flexural and compressive strengths. As a result, the accelerators contribute to strength development of the mortars in the early curing age of 12h or less. In the viewpoint of early strength development of redispersible polymer powder-modified mortars, an accelerator content of $20\%$ is recommended.

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3-Dimensional numerical analysis on support performance of early-high-strength shotcrete (3차원 수치해석을 이용한 조기고강도 숏크리트 지보성능 분석)

  • Kim, Jong-Uk;Kim, Jung-Joo;Cho, Young-Jae;Yoo, Han-Kyu
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.5
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    • pp.459-470
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    • 2014
  • Now-a-days, the trend in constructing tunnels is to build more deeper, more longer tunnels of greater cross-sections. That's why, the demand of "Early-high-strength shotcrete" is very high because of their advantage of attaining higher strength immediately after excavation, which controls the ground subsidence. So, this study reveals the supporting phenomena of early-high-strength shotcrete, using three-dimensional numerical analysis. The crux of this study can be applied practically in construction sites also. Support Performance of two different qualities of shotcrete was checked out, by keeping the general shotcrete's thickness constant and comparing it with early-high-strength shotcrete's thickness decreasing it gradually in five steps, and analysing/comparing the support performance in all cases. Effect of using early-high-strength shotcrete was analysed to save the cost of steel sets, which are widely used for supporting the ground before the hardening of general shotcrete. The results of numerical analysis on the performance of early-high-strength shotcrete show that, it behaves more effectively under worse ground conditions and it can support the ground more conveniently than steel sets, before the shotcrete is hardened.

Mechanical Properties and Field Implementation of Floor Mortar Incorporated with VAE Polymer (VAE 폴리머를 이용한 모르타르 바닥재의 역학적 특성과 현작 적용성)

  • Bang, Jin-Wook;Lee, Sun-Mok;Kim, Yun-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.21 no.3
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    • pp.27-34
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    • 2017
  • Recently, the importance of the industrial warehouse floor has been increasing due to the development of the distribution and logistics industry. In this present study, an early-hardening polymer floor mortar which can compensate for the limitation of conventional cement based floor mortar regarding fluidity and long curing time was developed. In order to achieve the early-hardening of mortar characteristic ultra rapid hardening cement was used as binder. Four types of mixture proportions in accordance with the vinyl acetate ethylene(VAE) polymer contents with range from 10% to 20% and the other proto proportion without VAE polymer were designed. Mechanical experiments including the fluidity test, compressive strength test, bending test, bond test, and abrasion test were conducted for all mixture proportions. From the flow test result, it was possible to achieve the high flow with 250 mm by controlling the amount of superplasticizer. The incorporation of VAE polymer was found to affect the compressive strength reduction, however, the flexural strength was higher than that of the proto mixture, and it was evaluated to increase the compressive strength / flexural strength ratio. Moreover, at least 2.6 times higher bond strength and more than 4 times higher abrasion resistance were secured. From the mechanical experiments results, the optimum mixing ratio of the VAE polymer was determined to be 10%. As a result of application and monitoring, it shows that it has excellent resistance to cracking, discoloration, impact, and scratch as well as bond performance compared to the cement based floor mortar.

Bond Characteristics of Reinforced Concrete Beams According to Material Age (콘크리트 재령에 따른 철근콘크리트 보의 부착응력에 관한 실험적 연구)

  • Ryu, Soo-Hyun;Choi, Hyo-Seok;Lee, Joo-Il;Yu, Ho-Hyun;Jeong, Jae-Hun;Kim, Jin-Mu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.1
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    • pp.103-109
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    • 2002
  • Reinforced concrete structure resist to external load caused by integration of steel bar and concrete and this integration is obtained from bond stress between steel bar and concrete. Researches of bond stress between steel bar and concrete have been performed by many researcher, but existent researches of bond stress are concerned with compression strength of well cured concrete and insufficient study of bond stress according to early material. The secure regular strength of concrete in early age is caused by rapid velocity of early hardening process, but questionable bond stress in early age is proportion to strength of that. So this study performed experiments to compare bond stress according to material age and compression strength. The result is showed that bonding strength in early material age compare the ratio of concrete compression strength with the ratio of maximum bond stress the later inferior on the former.

Early Hardening Behavior of Natural Hydraulic Lime Paste by Multiple Light Scattering Analysis (Multiple Light Scattering 분석법을 이용한 천연수경성석회의 초기경화 거동)

  • Moon, Ki-Yeon;Cho, Kye-Hong;Cho, Jin-Sang;Hong, Chang-Woo
    • Resources Recycling
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    • v.26 no.1
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    • pp.43-50
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    • 2017
  • In the present study, the multiple light scattering method was used for analysis of early hardening behavior of natural hydraulic lime (NHL) containing inorganic additives. In order to improve the properties of self-manufactured NHL, blast furnace slag and three types of gypsum were mixed with mixing ratio, and a water/solid ratio of fresh NHL paste was fixed 0.6. The fresh pastes in flat-bottomed cylindrical glass tubes were placed in the instrument. The backscattering flux (BS) of light from fresh pastes was then periodically measured at 10 minutes intervals the entire length of the sample (55mm) at $23^{\circ}C$ for 24 hours. The rate of increase of BS, slope of a linear equation to the mean value of BS (%) as a function of hydration time, was increased from 0.02 to 0.38 BS %/hour due to addition of blast furnace slag and gypsum. In the case of addition of hemi-hydrate, BS (%) and rate of increase in BS were highest.

Quality, Setting and Hardening Properties of Rapid Set Accelerators (숏크리트용 급결제의 품질, 응결 및 경화특성)

  • 김진철;류종현;안태송
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.323-328
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    • 2002
  • Rapid set accelerators are widely used in tunnel construction, however quality criteria of and dosage are not well established. The density and solid content of admixtures, setting time and compressive strength of paste and mortar with admixtures were investigated to establish the quality criteria. While the early strength of mortar with sodium-silicate, sodium-aluminate and calcium aluminate type admixtures that have high alkali content are very high, but long-term strength are low. Aggregates of shotcrete has to be carefully selected. Sodium-silicate type admixture need longer setting time than the others.

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An Experimental Study on Hardening Performance at Early Age of Polymer Concrete (폴리머 콘크리트의 초기경화특성에 관한 실험적 연구)

  • 오병환;이형준;차수원;장제욱
    • Proceedings of the Korea Concrete Institute Conference
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    • 1993.10a
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    • pp.162-166
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    • 1993
  • 폴리머 콘크리트에 대한 연구는 세계 각국에서 오래전부터 수행하여 구조물에 적용한다든가 보수재로 사용하고 있는데 비해 국내에서의 연구는 최근에 시작되었으며, 폴리머 콘크리트에 대한 재료의 기초적 특성 연구가 활발히 진행되고 있으나 체계적인 연구 결과나 실용화 실적이 적다. 따라서 본연구에서는 폴리머 콘크리트의 초기경화 특성을 고찰하여 콘크리트 포장의 보수재료로서의 폴리머 콘크리트의 활용 토대를 구축하고자 한다.

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An Experimental Study on the Evaluation of Hydration Heat of Low Heat Concrete (in case of Belite rich Cement) (저발열 콘크리트 수화열 평가의 실험적 연구 (Belite rich 시멘트 중심))

  • 현석훈;박춘근;신영인;김용호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1996.10a
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    • pp.352-357
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    • 1996
  • In hardening massive concrete, the heat of hydation gives rise to considerable thermal gradientsand thermal stresses, which might cause early age cracking. This paper deals with the results of evaluation of hydration heat of low hear concrete, using Belite rich cement (low heat cement) and compared with OPC, slag added cement and fly ash addedcement. Result of evaluation of hydration are presented in this paper. The concrete made with Belite rich cement gets low temperature of center point and low thermal gradients between surface and center points.

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A Study and Evaluation of Super High Early Strength Concrete as Pavement Overlay Materials for Early Traffic Opening(3) (신속개방형 콘크리트 도로포장재의 설계를 위한 평가 연구(3))

  • 임채용;엄태선;유재상;이종열;엄주용;조윤호
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.607-612
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    • 2002
  • In road pavements, it is known that cement concrete pavement has superior durability, safety compared. But in repairing pavement, cement concrete pavement is not usually applied because of the length of time while the road is interrupted when using Ordinary and Rapid-hardening Portland Cement. And Super High Early Strength Cement and Ultra Super High Early Strength Cement are not favorable for ready mixed concrete because of rapid setting time, high slump loss and other restrictions. We developed special cement developing 1 day strength of over 30.0N/mm$^2$ to open the road within 1 day and workable time is maintained over 1 hour so that it can be used as ready mixed concrete. We performed experimental overlay construction with the cement and evaluated the mechanical property and the durability. At curing temperature of 8-l8$^{\circ}C$,the flexural strength was 6.4N/mm$^2$at 1 day, so that the road can be open to traffic within 1 day. In durability test, the hardened concrete showed higher durability than Portland cement concrete.

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A Study on the Early-Age Strength Property of Concrete Using Liquid Admixture (액상형 조강제를 사용한 콘크리트의 초기강도 특성에 관한 연구)

  • Song, Tae-Hyeob;Lee, Sea-Hyun;Ryu, Deug-Hyun;Park, Cho-Bum
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.469-472
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    • 2006
  • Amount used of admixture fare is increasing for concrete economic efficiency and ability security. Security of economic efficiency and ability can expect by use of this admixture fare but is displaying a lot of problems on early age strength hold by hydrate delay relatively. Specially, in the case of construction site, concrete strength can speak that interrelation is high with mold removal of forms time. Therefore, is economical and need examination of plan that can secure robber within 3 days using admixture fare such as fly ash and blast furnace slage differential speech to secure function. In this study, adding liquid admixture within 1% of a binding agent quantity to examine these problem with physical characteristic after hardening ago specially, strength change at standard and air dry curing of observed change in priority. Air dried and water curing total strength enhancement effects appeared by thing which is in case of add test result liquid admixture by below 1% and strength deputy by passage of age could know is not big.

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